Patent No. EP3973204 (titled "Frictional Brake Element For A Friction Brake Of A Motor Vehicle, Friction Brake, And Method For Producing A Frictional Brake Element") was filed by Breyden on May 15, 2020. The application was issued on Apr 30, 2025.
A friction brake body, such as a motor vehicle brake disk, comprises a base body, preferably grey cast iron, featuring a wear protection layer and a metallic intermediate layer. The wear protection layer consists of an iron-based alloy embedded with hard material particles composed of carbides, oxides, nitrides, or borides to enhance abrasion resistance. The intermediate layer, applied via laser deposition welding, serves as an adhesion promoter and corrosion protection layer between the base body and the wear protection layer. Crucially, the thickness of this intermediate layer is at least twice the mean particle size of the hard material particles incorporated within the wear protection layer. The invention further encompasses a friction brake utilizing such a body and the associated production method.

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