Vaporizer

Patent No. US10039321 (titled "Vaporizer") on Mar 4, 2014. The application was issued on Aug 7, 2018.

What is this patent about?

’321 is related to the field of electronic vaporization devices, commonly known as electronic cigarettes. The technology addresses the need for modular, user-friendly systems that allow for the efficient replacement of consumable components while maintaining a durable, high-functionality power and control unit. Traditional designs often struggle with maintaining reliable electrical connections and secure physical attachment between the battery and the heating chamber, especially when switching between different types of vaporizable substances.

The underlying idea behind ’321 is the use of a magnetic docking system combined with spring-loaded electrical interfaces to ensure a seamless and secure connection between a cartomizer and a battery shell. By utilizing magnetic attraction to pull the cartomizer into a dedicated internal chamber, the device eliminates the need for complex threading or mechanical latches. This magnetic force works in tandem with retractable pins to maintain constant electrical contact, allowing the device to remain compact while providing a robust interface for power and data transmission.

The claims of ’321 focus on a vaporizer architecture featuring a shell with a distinct battery segment and a cartomizer receiving chamber separated by an electrical connector structure. The independent claims specifically protect the combination of a cartomizer that slides into this chamber and a set of battery electrical contacts that extend through the separator. A critical element of the claimed invention is that these battery contacts are designed to retract into the connector structure as the cartomizer is pulled toward the base of the chamber by magnetic force.

In practice, the invention functions by allowing a user to drop a cartomizer into the shell, where internal magnets automatically align and seat the component. The spring-loaded pogo pins compress as the cartomizer reaches the base, ensuring that the electrical circuit is closed even if there are slight manufacturing variations in the cartomizer's length. This mechanism supports a variety of cartomizer types, including those for liquids, dry herbs, or waxes, by providing a universal docking interface that can also identify the specific type of insert based on voltage drop or sensor feedback.

This approach differentiates itself from prior art by moving away from traditional screw-on threading, which is prone to wear and cross-threading. By integrating the retractable contact pins directly into a structural divider that separates the sensitive battery electronics from the heating chamber, the design protects the internal circuitry from leaks or debris. Furthermore, the use of opposing magnetic polarities acts as a physical keying mechanism, ensuring the cartomizer is always inserted in the correct orientation for proper electrical alignment.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2010s when ’321 was filed, portable vaporization systems were typically implemented using threaded mechanical couplings to join power supplies with consumable cartridges. At a time when systems commonly relied on rotational screw-type interfaces to establish electrical continuity and structural integrity, hardware constraints made the rapid exchange of components non-trivial for the user. Engineering practices during this era generally utilized longitudinal assemblies where the heating element and fluid reservoir were stacked atop a cylindrical battery, often resulting in elongated form factors that prioritized traditional mechanical fastening over integrated, low-profile modularity.

Prosecution Position

The disclosed invention achieves a technical advancement through an architectural shift from threaded mechanical interfaces to a magnetic, recessed chamber assembly. By integrating a cartomizer-receiving segment directly into a shell that houses the battery, the system enables a more compact form factor while utilizing magnetic attraction to secure the consumable component. This structural solution overcomes the constraints of mechanical wear and alignment associated with threaded connectors, ensuring reliable electrical contact between the battery and the heating element through a simplified insertion mechanism. The resulting integration provides a more robust physical connection and streamlined user interface for modular vaporization devices.

Claims

This patent contains a total of 20 claims, with claims 1, 9, and 16 serving as the independent claims. These independent claims focus on the structural assembly of a vaporizer, specifically detailing a shell with a battery segment and a cartomizer receiving chamber, a magnetic attachment system for securing the cartomizer, and a specialized electrical connector structure featuring retractable battery contacts that interface with the cartomizer. The dependent claims serve to further define specific components and materials, such as the use of wicking elements, translucent body materials, internal containers or basins for the vaporizable substance, sensor integration, and the specific arrangement of magnets and heating element materials.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Cartomizer electrical contacts
(Claim 1, Claim 9)
The cartomizer includes cartomizer electrical contacts provided on the exterior of the cartomizer. These contacts are provided on an exterior of the end wall of the cartomizer body. They are positioned to contact the battery electrical contacts when the cartomizer is inserted in the chamber.Conductive terminals located on the exterior surface of the cartomizer body, specifically on the end wall, designed to interface with the battery contacts.
Cartomizer receiving segment
(Claim 1, Claim 9)
One embodiment of a vaporizer may include a shell having a battery segment and a cartomizer receiving segment. The cartomizer receiving segment may define a chamber having an insertion end distal to the battery segment of said shell and a base end proximate to the battery segment. The chamber is dimensioned to receive a cartomizer inserted into the chamber at the insertion end of the chamber.A specific portion of the vaporizer shell that defines a hollow chamber or cavity designed to house and enclose a cartomizer during use.
Electrical connector structure
(Claim 1, Claim 9)
The vaporizer includes an electrical connector structure that separates the battery segment from the cartomizer receiving segment. The battery electrical contacts extend through the electrical connector structure to electrically connect the battery segment to the cartomizer receiving segment. The battery electrical contacts are configured to retract into the electrical connector structure.A physical barrier or partition that divides the battery segment from the cartomizer receiving segment and serves as the mounting interface for electrical contacts.
Magnet
(Claim 1, Claim 9)
A magnet may be provided in or proximate to the chamber, the chamber magnet operable to secure a cartomizer received within the chamber. Alternatively, a magnet is provided within the cartomizer body on an interior of the end wall. The cartomizer is securable within the chamber as a cartomizer surface and a magnetically attracted chamber surface are placed adjacent to one another.A magnetic component located within the cartomizer body or proximate to the chamber that uses magnetic attraction to pull and secure the cartomizer into the base of the chamber.
Vaporization temperature
(Claim 1, Claim 9)
The heating element is activated by the current and is operable to heat the vaporizable substance to a vaporization temperature. The electronic cigarette liquid used to vaporize ingredients such as nicotine is generally a solution of propylene glycol (PG), vegetable glycerin (VG), or polyethylene glycol 400 (PEG400). The heating element is provided within or proximate to the cartomizer body.The specific thermal threshold at which the heating element converts the vaporizable substance (such as PG, VG, or nicotine solution) into an inhalable vapor.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
2:25-cv-09331Sep 30, 2025JUUL Labs, Inc. v. Glas, Inc.

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US10039321

Application Number
US14196729A
Filing Date
Mar 4, 2014
Publication Date
Aug 7, 2018
External Links
Slate, USPTO , Google Patents