Vaporizer

Patent No. US10085481 (titled "Vaporizer") on Nov 12, 2014. The application was issued on Oct 2, 2018.

What is this patent about?

’481 is related to the field of electronic vaporization devices, commonly known as electronic cigarettes. These devices typically utilize a power source and an atomizing component to convert a substance into an inhalable vapor. The background context involves the transition from disposable units to reusable systems where a battery and control circuitry are preserved while the substance-containing cartridge is replaced.

The underlying idea behind ’481 is a modular architecture that utilizes a recessed internal chamber to fully house and protect a cartomizer within the main device shell. By moving away from traditional screw-on external cartridges, the invention creates a more integrated form factor where the cartomizer is shielded from physical damage and environmental factors, while using a magnetic alignment and contact system to ensure reliable electrical coupling between the power source and the heating assembly.

The claims of ’481 focus on a vaporizer assembly comprising a shell divided into a battery segment and a cartomizer receiving segment, the latter defining a protected internal chamber. The independent claim specifically covers the combination of a cartomizer featuring an internal basin for holding vaporizable material, a heating element situated within that basin, and a set of external electrical contacts that interface with corresponding battery contacts located at the base of the internal chamber.

In practice, the invention functions by inserting the cartomizer into the shell's chamber until the external contacts meet the spring-loaded or fixed battery contacts. The system is designed to handle various substances, including liquids, dry herbs, or waxes, by utilizing specific cartomizer internal structures like a ceramic basin or a wicking element. The control circuitry can regulate the current to maintain precise vaporization temperatures, often between 190 and 240 degrees Celsius, to prevent combustion.

This approach differs from prior solutions by emphasizing the physical enclosure of the cartomizer and the use of pogo pins or magnetic interfaces for connectivity rather than high-wear threaded joints. Furthermore, the integration of sensors and logic allows the device to identify the specific type of cartomizer inserted—such as a wax versus a dry herb unit—and automatically adjust the power output and user interface indicators to match the thermal requirements of the specific substance.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2010s when ’481 was filed, electronic vaporization systems were typically implemented using a modular architecture consisting of a discrete battery unit and a separate, screw-on atomizing component. At a time when systems commonly relied on threaded mechanical connections to establish both physical attachment and electrical continuity, the integration of internal components often resulted in elongated, cylindrical form factors that mimicked traditional tobacco products. Hardware constraints during this period made the development of compact, recessed docking mechanisms non-trivial, as engineers frequently prioritized simple longitudinal assembly over more complex internal chamber designs that could accommodate protected, drop-in fluid cartridges.

Prosecution Position

The disclosed invention represents a technical advancement through the transition from a linear, modular assembly to an integrated shell architecture featuring a dedicated internal receiving chamber. By utilizing a battery segment and a cartomizer receiving segment that defines a chamber with a base end and an insertion end, the system enables a nested configuration where the cartomizer is housed within the device body rather than extending from it. This structural shift is supported by a specific arrangement of electrical contacts positioned at the base of the internal chamber, which ensures reliable power delivery to a heating element located within a basin of the cartomizer. The resulting technical effect is a more robust physical form factor that protects the fluid-holding structure while maintaining fluid communication with a mouthpiece that extends from the insertion end, overcoming the mechanical vulnerabilities associated with external, threaded cartridge attachments.

Claims

The patent contains a total of 12 claims, with claim 1 serving as the sole independent claim. This independent claim focuses on the structural assembly of a vaporizer, specifically detailing a shell with battery and cartomizer segments, a cartomizer with an internal heating basin and electrical contacts, and the circuitry required to facilitate power transfer between the battery and the heating element. The dependent claims serve to provide additional technical specifications, such as the inclusion of a substance container, threaded stabilizing elements for the internal structure, specific air passage configurations, and the use of barriers like screens or mesh to manage the flow of the vaporizable substance into the heating basin.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Basin
(Claim 1)
The holding structure includes a basin dimensioned to hold a vaporizable substance. A heating element is provided within the basin operable to heat the vaporizable substance.A recessed or container-like portion of the holding structure specifically dimensioned to contain the substance to be vaporized and house the heating element.
Cartomizer electrical contacts
(Claim 1)
The cartomizer includes cartomizer electrical contacts provided on the exterior of the cartomizer. These contacts are positioned to contact the battery electrical contacts when the cartomizer is inserted in the chamber.Conductive elements located on the exterior surface of the cartomizer that facilitate the transfer of power from the battery segment to the internal heating element.
Cartomizer receiving segment
(Claim 1)
Embodiments of a vaporizer may include a shell having a battery segment and a cartomizer receiving segment, the cartomizer receiving segment defining a chamber having an insertion end distal from the battery segment and a base end proximate to the battery segment. The cartomizer is insertable into the chamber at the insertion end.A specific portion of the vaporizer shell designed to house a removable cartomizer, characterized by a chamber with an insertion end and a base end.
Holding structure
(Claim 1)
The cartomizer includes an outer cartomizer shell and a holding structure provided within, and secured to, the outer cartomizer shell. The holding structure includes a basin dimensioned to hold a vaporizable substance.An internal component secured within the outer cartomizer shell that contains the basin for the vaporizable substance.
Vaporizable substance
(Claim 1)
The electronic cigarette liquid used to vaporize ingredients such as nicotine is generally a solution of propylene glycol (PG), vegetable glycerin (VG), or polyethylene glycol 400 (PEG400). The heating element is activated by the current and is operable to heat the vaporizable substance to a vaporization temperature.A liquid or material, such as nicotine-containing solutions of PG, VG, or PEG400, intended to be converted into vapor by the heating element.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
2:25-cv-09331Sep 30, 2025JUUL Labs, Inc. v. Glas, Inc.

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US10085481

Application Number
US14539801A
Filing Date
Nov 12, 2014
Publication Date
Oct 2, 2018
External Links
Slate, USPTO , Google Patents