Patent No. US10085481 (titled "Vaporizer") on Nov 12, 2014. The application was issued on Oct 2, 2018.
’481 is related to the field of electronic vaporization devices, commonly known as electronic cigarettes. These devices typically utilize a power source and an atomizing component to convert a substance into an inhalable vapor. The background context involves the transition from disposable units to reusable systems where a battery and control circuitry are preserved while the substance-containing cartridge is replaced.
The underlying idea behind ’481 is a modular architecture that utilizes a recessed internal chamber to fully house and protect a cartomizer within the main device shell. By moving away from traditional screw-on external cartridges, the invention creates a more integrated form factor where the cartomizer is shielded from physical damage and environmental factors, while using a magnetic alignment and contact system to ensure reliable electrical coupling between the power source and the heating assembly.
The claims of ’481 focus on a vaporizer assembly comprising a shell divided into a battery segment and a cartomizer receiving segment, the latter defining a protected internal chamber. The independent claim specifically covers the combination of a cartomizer featuring an internal basin for holding vaporizable material, a heating element situated within that basin, and a set of external electrical contacts that interface with corresponding battery contacts located at the base of the internal chamber.
In practice, the invention functions by inserting the cartomizer into the shell's chamber until the external contacts meet the spring-loaded or fixed battery contacts. The system is designed to handle various substances, including liquids, dry herbs, or waxes, by utilizing specific cartomizer internal structures like a ceramic basin or a wicking element. The control circuitry can regulate the current to maintain precise vaporization temperatures, often between 190 and 240 degrees Celsius, to prevent combustion.
This approach differs from prior solutions by emphasizing the physical enclosure of the cartomizer and the use of pogo pins or magnetic interfaces for connectivity rather than high-wear threaded joints. Furthermore, the integration of sensors and logic allows the device to identify the specific type of cartomizer inserted—such as a wax versus a dry herb unit—and automatically adjust the power output and user interface indicators to match the thermal requirements of the specific substance.
In the early 2010s when ’481 was filed, electronic vaporization systems were typically implemented using a modular architecture consisting of a discrete battery unit and a separate, screw-on atomizing component. At a time when systems commonly relied on threaded mechanical connections to establish both physical attachment and electrical continuity, the integration of internal components often resulted in elongated, cylindrical form factors that mimicked traditional tobacco products. Hardware constraints during this period made the development of compact, recessed docking mechanisms non-trivial, as engineers frequently prioritized simple longitudinal assembly over more complex internal chamber designs that could accommodate protected, drop-in fluid cartridges.
The disclosed invention represents a technical advancement through the transition from a linear, modular assembly to an integrated shell architecture featuring a dedicated internal receiving chamber. By utilizing a battery segment and a cartomizer receiving segment that defines a chamber with a base end and an insertion end, the system enables a nested configuration where the cartomizer is housed within the device body rather than extending from it. This structural shift is supported by a specific arrangement of electrical contacts positioned at the base of the internal chamber, which ensures reliable power delivery to a heating element located within a basin of the cartomizer. The resulting technical effect is a more robust physical form factor that protects the fluid-holding structure while maintaining fluid communication with a mouthpiece that extends from the insertion end, overcoming the mechanical vulnerabilities associated with external, threaded cartridge attachments.
The patent contains a total of 12 claims, with claim 1 serving as the sole independent claim. This independent claim focuses on the structural assembly of a vaporizer, specifically detailing a shell with battery and cartomizer segments, a cartomizer with an internal heating basin and electrical contacts, and the circuitry required to facilitate power transfer between the battery and the heating element. The dependent claims serve to provide additional technical specifications, such as the inclusion of a substance container, threaded stabilizing elements for the internal structure, specific air passage configurations, and the use of barriers like screens or mesh to manage the flow of the vaporizable substance into the heating basin.
Definitions of key terms used in the patent claims.
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