Method for increasing the specific production rate of eukaryotic cells

Patent No. US10336983 (titled "Method for increasing the specific production rate of eukaryotic cells") on Feb 9, 2017. The application was issued on Jul 2, 2019.

What is this patent about?

’983 is related to the field of large-scale biopharmaceutical manufacturing, specifically the optimization of eukaryotic cell culture processes. In the production of therapeutic proteins like monoclonal antibodies, manufacturers often struggle to maximize the amount of protein produced per cell—known as specific productivity—without triggering cell death or compromising the structural integrity of the final drug product.

The underlying idea behind ’983 is that the non-proteinogenic amino acid meta-tyrosine can be used as a metabolic rheostat to decouple cell growth from protein production. While traditional methods rely on harsh environmental shifts in temperature or pH to boost productivity, this invention utilizes a specific concentration of meta-tyrosine to naturally slow biomass accumulation while simultaneously forcing the remaining cellular machinery to increase its per-cell output of the target polypeptide.

The claims of ’983 focus on a method for increasing the specific productivity (qP) of a recombinant CHO cell by at least 5% through the addition of meta-tyrosine to the culture medium. The independent claim specifically protects the use of this additive at a concentration range between 0.2 mM and 0.7 mM, targeting the production of exogenous polypeptides in Chinese Hamster Ovary cell lines.

In practice, the invention works by supplementing a chemically defined, protein-free medium with meta-tyrosine, which results in a lower viable cell density but maintains a high overall product titer. To prevent the cell from accidentally incorporating meta-tyrosine into the protein sequence in place of phenylalanine—a phenomenon known as translational misincorporation—the process maintains a specific molar ratio of meta-tyrosine to phenylalanine, ensuring high sequence fidelity and product purity.

This approach differs from prior solutions by avoiding the use of cytotoxic drugs like valproic acid or sodium butyrate, which often induce apoptosis and complicate downstream purification. Unlike physicochemical shifts in temperature or osmolality that are difficult to scale uniformly in large bioreactors, the use of a media additive provides a more predictable and easily controlled mechanism for enhancing yield without sacrificing cell viability.

How does this patent fit in bigger picture?

Technical Landscape

In the mid-2010s when ’983 was filed, the production of therapeutic proteins in eukaryotic systems was typically implemented using chemically defined, protein-free media to ensure consistency and regulatory compliance. At a time when increasing specific productivity commonly relied on external stressors such as temperature shifts, pH adjustments, or the addition of histone deacetylase inhibitors, these methods often introduced engineering constraints related to cell viability and complex bioreactor control. Furthermore, when systems relied on high-density cultures, the risk of translational errors—such as the misincorporation of non-standard amino acids—made maintaining sequence fidelity non-trivial, particularly under nutrient-limiting conditions.

Prosecution Position

The invention represents a technical advancement in bioprocessing by integrating meta-tyrosine supplementation into cell culture media to enhance the specific productivity of host cells without requiring traditional physical or chemical stressors. This architectural shift addresses the problem of reduced biomass efficiency by leveraging meta-tyrosine to modulate cell growth while simultaneously increasing the per-cell output of exogenous polypeptides. A key capability enabled by this disclosure is the maintenance of high protein sequence fidelity; by establishing specific molar ratios between meta-tyrosine and phenylalanine, the system overcomes the technical constraint of amino acid misincorporation, ensuring that the resulting biotherapeutics meet strict quality attributes without the cytotoxic effects typically associated with productivity-enhancing additives.

Claims

The patent contains a total of 11 claims, with claim 1 serving as the sole independent claim. This independent claim focuses on a method for enhancing the specific productivity of recombinant Chinese Hamster Ovary cells by culturing them in a medium supplemented with specific concentrations of meta-tyrosine. The dependent claims serve to further define the process by specifying cell culture conditions, narrowing the concentration ranges of meta-tyrosine, establishing molar ratios relative to phenylalanine, and identifying the types of exogenous polypeptides produced.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Chinese Hamster Ovary (CHO) cell
(Claim 1)
The mammalian cell is selected from the mammalian cells comprising CHO cells (e.g. CHO-K1 or CHO DG44). In one embodiment the mammalian cell is a CHO suspension cell line/CHO cell line growing in suspension. CHO cells are approved by regulatory authorities for the production of therapeutic proteins for application to human beings.A specific mammalian epithelial cell line derived from the ovary of the Chinese hamster, used here as a recombinant host for protein expression, particularly in suspension culture.
Exogenous polypeptide
(Claim 1)
An 'exogenous' or 'non-endogenous' polypeptide is a polypeptide that does not originate from within the used host cell. In one embodiment the polypeptide is an immunoglobulin, or an immunoglobulin-fragment, or an immunoglobulin-conjugate. The method according to the current invention is suited for the production of a secreted heterologous polypeptide in large scale.A recombinant protein, such as an antibody or fusion protein, that is not naturally produced by the host cell and is encoded by an introduced nucleic acid.
Meta-tyrosine
(Claim 1)
The invention is based on the finding that supplementation of a culture medium with meta-tyrosine provides for an increased specific productivity (qP) of a eukaryotic host cell. It is reported that meta-tyrosine is a promising alternative to existing procedures to increase qP without affecting cell viability or requiring chemico-physical adjustments. While it may reduce viable cell density and biomass production, it does not lead to significant cytotoxic effects in CHO suspension cells.A non-endogenous, oxidized amino acid isomer used as a culture medium supplement to modulate cell growth and enhance the rate of polypeptide production per cell.
Specific productivity (qP)
(Claim 1)
The specific productivity (qP) as a measure for the production capacity (amount of polypeptide/protein produced, e.g. in picogram) of a cell per day is calculated as reflected in the examples. Modulation of the specific productivity (qP) of a eukaryotic cell is thought to be a powerful tool to address alterations in product quality attributes. The current method increases qP without the need for temperature, osmolality, or pH shifts.A measure of the production capacity of a cell, defined as the amount of polypeptide or protein produced by a single cell per day (e.g., in picograms/cell/day).

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:23-cv-11573Jul 13, 2023Genentech, Inc. V. Biogen Ma Inc.

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US10336983

Application Number
US15428279A
Filing Date
Feb 9, 2017
Publication Date
Jul 2, 2019
External Links
Slate, USPTO , Google Patents