Massage device and method of use

Patent No. US10357425 (titled "Massage device and method of use") on Mar 13, 2018. The application was issued on Jul 23, 2019.

What is this patent about?

’425 is related to the field of handheld massage devices, specifically those designed to provide deep tissue percussion therapy. Traditional massagers often suffer from being either too superficial to provide therapeutic relief or too aggressive, causing pain rather than recovery. The background context involves the need for a portable, motorized solution that balances mechanical power with ergonomic control to effectively target muscle groups.

The underlying idea behind ’425 is that therapeutic efficacy in percussive massage is achieved through a specific frequency-amplitude window that optimizes the impact on muscle tissue. By combining a high-frequency oscillation with a significant stroke depth, the device transitions from a simple surface vibrator to a deep-tissue tool. The engineering insight lies in using a mechanical linkage that converts high-speed motor rotation into a stable, linear reciprocating stroke while managing the resulting inertial forces.

The claims of ’425 focus on a mechanical assembly that translates rotary motion into linear percussion within a defined range of 15 Hz to 100 Hz and an amplitude of 0.15 to 1.0 inches. Central to the independent claims is a containment member featuring legs with internal steps that house a reciprocator shaft head. This structure, coupled with an eccentric interface on a gear member, ensures the treatment head moves in a strictly linear path perpendicular to the gear's rotation axis, preventing lateral wobble during high-impact use.

In practice, the device utilizes a motor-driven shaft gear to turn a larger gear member, which carries an off-center pin. This pin slides within an elongated opening in the reciprocator shaft, creating a scotch-yoke style mechanism that drives the treatment head forward and back. To ensure the device remains controllable and comfortable for the user, the internal assembly often incorporates a counterweight on the gear member to offset the momentum of the reciprocating mass, effectively neutralizing vibrations that would otherwise be transferred to the handle.

This approach differentiates itself from prior art by moving away from simple orbital or vibrating heads that lack the depth to reach deep muscle fibers. By strictly constraining the reciprocator shaft within a stepped containment member, the invention achieves a high-torque, long-stroke percussive action that remains mechanically stable at high frequencies. The integration of interchangeable treatment structures further allows the user to customize the pressure distribution while maintaining the specific frequency and amplitude parameters required for effective therapy.

How does this patent fit in bigger picture?

Technical Landscape

In the mid-2010s when ’425 was filed, handheld therapeutic tools were typically implemented using high-frequency, low-amplitude vibration motors that produced superficial oscillatory effects on the skin surface. At a time when systems commonly relied on simple eccentric rotating mass motors to generate generalized vibration rather than targeted percussive force, achieving deep tissue penetration was difficult due to the limited stroke length of standard consumer-grade actuators. Furthermore, when hardware constraints made the management of mechanical vibration and heat non-trivial, portable devices often lacked the structural rigidity and internal dampening required to sustain high-torque reciprocating motion without transferring excessive kinetic energy back into the user's hand.

Prosecution Position

The disclosed invention represents a technical advancement through the integration of a high-amplitude, high-frequency reciprocating drive system specifically tuned for deep muscle therapy. By utilizing a gearbox architecture that converts rotary motor motion into linear reciprocation within a defined frequency range of 15 Hz to 100 Hz and an amplitude of 0.15 to 1.0 inches, the device enables a percussive capability previously unavailable in portable formats. The architectural shift includes a counterweighted gear member and compliant dampening blocks that overcome the technical constraint of excessive housing vibration, ensuring that the kinetic energy is focused through the treatment structure. Additionally, the inclusion of a rotatable housing and a coplanar alignment of the handle, motor shaft, and reciprocation axes provides a mechanical advantage that improves the delivery of force to targeted muscle groups while maintaining ergonomic stability.

Claims

The patent contains a total of 15 claims, with claims 1 and 15 serving as the independent claims. Independent claim 1 focuses on the mechanical construction of a massage device, specifically detailing a housing, motor, and gear assembly that converts rotational motion into linear reciprocation at specific frequencies and amplitudes through a specialized containment member and reciprocator shaft. Independent claim 15 focuses on a method for using the massage device, outlining the steps of applying and swapping different treatment structures while maintaining specific reciprocation parameters for therapeutic benefit. The dependent claims serve to further define the mechanical components, such as the gear orientation, counterweight placement, articulation locking mechanisms for rotating the device head, vibration damping features, and specific connector types for the treatment structures.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Actuated output
(Claim 1, Claim 15)
The actuated output is configured to reciprocate the treatment structure at a frequency of between about 15 Hz and about 100 Hz, and at an amplitude of between about 0.15 and about 1.0 inches. The combination of amplitude and frequency provides efficient reciprocation of the treatment structure such that the treatment structure provides therapeutically beneficial treatment to a targeted muscle of a user. The actuated output is operatively connected to the gear member, and the rotational motion of the shaft is converted to reciprocating motion of the actuated output through the engagement of the shaft gear and the gear member.A mechanical component operatively connected to the motor that translates motor power into reciprocating motion for a treatment structure.
Containment member
(Claim 1, Claim 15)
A head of the reciprocator shaft is contained by the containment member to restrict motion of the reciprocator shaft to a linear motion that is perpendicular to the gear rotation axis. The containment member defines a reciprocation space in which the head of the reciprocator shaft can reciprocate. The containment member includes legs that extend toward the gear member and at least partially define the reciprocation space, and each leg defines a step on an inside surface thereof.A structural component within the housing that encloses the head of the reciprocator shaft to guide and limit its movement to a specific linear path.
Eccentric interface
(Claim 1, Claim 15)
An eccentric interface is disposed on the gear member at a location other than the gear rotation axis. The device further includes a reciprocator shaft operatively connected to the eccentric interface. In a preferred embodiment, the head of the reciprocator shaft includes an elongated opening therein, the eccentric interface includes a pin, and the pin is configured to move within the elongated opening as the gear member rotates.A mechanical coupling point located off-center relative to the gear's rotation axis used to convert rotary motion into reciprocating motion.
Reciprocator shaft
(Claim 1, Claim 15)
The device further includes a reciprocator shaft operatively connected to the eccentric interface. A head of the reciprocator shaft is contained by the containment member to restrict motion of the reciprocator shaft to a linear motion that is perpendicular to the gear rotation axis. The head of the reciprocator shaft includes an elongated opening therein, the eccentric interface includes a pin, and the pin is configured to move within the elongated opening as the gear member rotates.A shaft that links the eccentric interface of the gear member to the output, facilitating the conversion of rotation to linear movement.
Treatment structure
(Claim 1, Claim 15)
A treatment structure is operatively connected to a distal end of the actuated output. The combination of amplitude and frequency provides efficient reciprocation of the treatment structure such that the treatment structure provides therapeutically beneficial treatment to a targeted muscle of a user. The method comprises removing the first treatment structure and replacing it with a second treatment structure having a second shape.An applicator component attached to the distal end of the actuated output designed to contact and provide therapy to a user's body.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-01074Sep 12, 2025Hyper Ice, Inc. v. Namirsa, Inc.

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US10357425

SEP
Application Number
US15920322A
Filing Date
Mar 13, 2018
Status
Granted
Publication Date
Jul 23, 2019
External Links
Slate, USPTO , Google Patents