Adjustable geometry wearable electrodes

Patent No. US10433756 (titled "Adjustable geometry wearable electrodes") on Jun 25, 2018. The application was issued on Oct 8, 2019.

What is this patent about?

’756 is related to the field of electrophysiological monitoring and wearable sensor technology. Specifically, it addresses the technical challenges of maintaining high-quality electrical contact between electrodes and a patient's scalp over extended periods, particularly in the presence of hair and during activities like sleep where external pressure is applied to the sensor hardware.

The underlying idea behind ’756 is to utilize a dynamic, deformable electrode structure that balances signal integrity with patient comfort. By employing a collapsible or telescoping body, the electrode assembly can absorb external forces—such as a patient resting their head on a pillow—while simultaneously increasing the surface area in contact with the skin to distribute pressure and maintain a stable conductive path.

The claims of ’756 focus on an electrode assembly featuring an internal reservoir for conductive gel and a body that is specifically designed to adjust, collapse, or compress toward the skin. A key structural limitation in the independent claims is the tapering shape of the compressible portion toward the dispensing opening, and the inclusion of an adapter that aligns an external dispenser’s longitudinal axis with the electrode's own rotational axis.

In practice, the invention functions as a self-contained or refillable fluid delivery system. When the electrode is pressed against the scalp, the internal reservoir is squeezed, forcing conductive gel through a distal opening to bridge the gap between the sensor and the skin. The tapered geometry allows the electrode to navigate through hair more effectively than flat sensors, ensuring the gel reaches the scalp surface directly.

This approach differs from prior solutions by integrating mechanical stress relief directly into the electrode's housing. While traditional electrodes are often rigid and uncomfortable for long-term wear, this design uses resiliently compressible materials or spring-loaded telescoping members to mitigate skin irritation. Furthermore, the rotatable mounting and integrated adapter allow for active scalp preparation and easy refilling, preventing the signal degradation typically caused by gel evaporation.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2010s when ’756 was filed, wearable physiological monitoring systems were typically implemented using fixed-geometry electrode housings that required manual skin preparation and gel application by trained technicians. At a time when high-fidelity signal acquisition for EEG or EKG commonly relied on wet electrodes, the interface between the sensor and the scalp was often compromised by hair interference and the rapid dehydration of conductive media. Hardware constraints made long-term ambulatory monitoring non-trivial, as rigid electrode structures frequently caused localized pressure discomfort and signal degradation when the subject moved or rested against external surfaces like pillows.

Prosecution Position

The disclosed invention represents a meaningful technical advancement through the integration of a dynamic, multi-functional electrode architecture that simultaneously addresses signal stability and patient comfort. By utilizing a collapsible or telescoping electrode body, the system achieves an architectural shift from rigid contact points to a force-responsive interface that redistributes pressure during extended wear. This structural solution enables a self-contained fluid delivery mechanism where conductive gel is dispensed from an internal reservoir in response to compressive forces or via a specialized external adapter. Furthermore, the inclusion of a protective skirt and containment features overcomes the technical constraint of gel evaporation and migration, ensuring a stable electrical connection over time while facilitating hair displacement and skin preparation through integrated mechanical movement.

Claims

The patent contains 29 claims, with claims 1 and 22 serving as the independent claims. These independent claims focus on an electrode assembly featuring a body with an internal reservoir for conductive fluid and a structure that compresses or adjusts toward the patient's skin to increase contact area, specifically highlighting tapered shapes and rotational mounting capabilities with external dispenser adapters. The dependent claims further define the assembly by specifying mechanical features such as telescoping or spring-loaded components, material properties like elasticity and abrasiveness for skin preparation, and various structural attachments including protective skirts and fluid dispensing valves.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Adapter for an external dispenser
(Claim 22)
The electrode body may comprise an adaptor for an external dispenser of the tissue conductive fluid or gel, such as a syringe, a manual squeeze tube, or a roller squeeze tube. The adaptor may be configured to removably couple to the external dispenser such that the external dispenser is movable relative to the electrode body. The adaptor may further comprise a valve to prevent backflow of the tissue conductive fluid or gel.A mechanical coupling interface on the electrode body designed to receive and align a separate fluid delivery tool, such as a syringe or squeeze tube.
Collapsible, or compressible
(Claim 1, Claim 22)
Collapse, compression, or telescoping of the bottom surface may thereby decrease the direct force and/or pressure applied by the distal member(s) of the electrode assembly bottom surface to the skin. The electrode body may be at least partially collapsible or compressible in response to an increase in force applied on the electrode body in the direction toward the skin. For example, the first and second body members may be configured to telescope relative to one another or the second body member may be flexible and resiliently collapsible.The structural capability of the electrode body to deform, telescope, or reduce in height along a vertical axis when pressure is applied, facilitating increased surface area contact.
Interior reservoir
(Claim 1, Claim 22)
The electrode body defines an interior reservoir for storing a tissue conductive fluid or gel and has a bottom opening to dispense the tissue conductive fluid or gel. The electrode assemblies may include structures to dispense and/or maintain conductive gel placed over the patient's skin, thereby maintaining electrical connection quality. The interior reservoir of the electrode body may receive the tissue conductive fluid or gel dispensed by an external dispenser before dispensing through the bottom opening.A hollow space within the electrode body designed to contain and store a volume of tissue conductive fluid or gel prior to its application to the patient's skin.
Patient contacting surface
(Claim 1, Claim 22)
Electrode assemblies provided herein may improve comfort by increasing the overall surface area of the electrode assembly bottom surface, which may make contact with the patient's skin (e.g., scalp) and hair. The electrode body may comprise a bottom surface having one or more containment features for containing the tissue conductive gel or fluid. These containment features may comprise a plurality of protrusions or fingers.The distal portion or bottom surface of the electrode assembly that interfaces with the patient's scalp or skin to establish electrical contact.
Shape tapering toward the opening
(Claim 1)
The first body member may have a cylindrical shape and the second body member may have a conical shape. The bottom opening may be provided on the second body member. This structure allows the electrode body to be at least partially adjustable, collapsible, or compressible in a direction toward the skin.A geometric configuration, such as a conical shape, where the electrode body narrows in diameter as it approaches the dispensing aperture.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-00832Jul 7, 2025Ceribell, Inc. V. Natus Medical Incorporated

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US10433756

Application Number
US16017568A
Filing Date
Jun 25, 2018
Publication Date
Oct 8, 2019
External Links
Slate, USPTO , Google Patents