Patent No. US10542817 (titled "Height adjustable device") on Sep 16, 2016. The application was issued on Jan 28, 2020.
’817 is related to the field of height-adjustable furniture, specifically desktop converters and sit-stand workstations. These devices typically employ scissor-style lifting mechanisms to transition a worksurface between sitting and standing elevations. A common engineering challenge in these systems is the non-linear nature of the lifting force; as the scissor arms flatten toward a horizontal orientation, the mechanical advantage changes, often requiring significantly more effort to initiate a lift from the lowest position compared to the highest.
The underlying idea behind ’817 is the use of a dual-source counterbalancing system that harmonizes horizontal and angular forces to produce a constant lifting force across the entire range of motion. The system recognizes that while a horizontal bias (like a gas spring) loses vertical effectiveness as the linkage collapses, an angular bias (like a torsion spring at the pivot) can be calibrated to increase its output at those same low angles. By blending these two distinct force vectors, the device compensates for the inherent mechanical disadvantages of a scissor lift, ensuring the user experiences a smooth, uniform resistance regardless of the current height.
The claims of ’817 focus on a specific mechanical architecture comprising a base, a pair of scissor linkage assemblies, and a worksurface, integrated with a movable bracket that translates horizontally relative to the worksurface. A primary energy storage member is anchored to the worksurface and linked to this bracket via at least one flexible tension member, such as a cable or rope. This arrangement specifically targets the conversion of horizontal biasing force into vertical lift through the movement of the bracket as it pulls on the upper ends of the scissor arms.
In practice, the invention utilizes a gas spring mounted in a sliding cradle beneath the worksurface. This gas spring is connected to the moving bracket through a pulley assembly, which allows the spring to exert a horizontal pull that biases the desk toward a raised position. As the desk is lowered and the scissor arms spread apart, the bracket moves away from the center, pulling the tension members and compressing the gas spring. Simultaneously, torsion springs located at the central scissor joints wind up, storing energy that is most effectively released when the desk is at its lowest point and needs the most assistance to begin ascending.
This approach differentiates itself from prior art by moving away from simple single-spring counterbalances that often feel heavy at the bottom and light at the top. By employing a flexible tension member and pulley system to act on a sliding bracket, the design allows for a more compact under-surface profile while maintaining high weight capacity. The integration of the horizontal gas spring with the angular torsion springs creates a synergistic effect that flattens the force curve, providing a high-end, weight-neutral feel that is difficult to achieve with traditional linear actuators or simple extension springs alone.
In the mid-2010s when ’817 was filed, height-adjustable worksurfaces were typically implemented using mechanical or pneumatic lift mechanisms that relied on linear force application to transition between sitting and standing elevations. At a time when systems commonly relied on single-source energy storage members, such as a lone gas spring or a simple tension spring, maintaining a uniform lift experience across the entire range of motion was difficult because the mechanical advantage of scissor-style linkages changes significantly as the arms move from a horizontal to a vertical orientation. When hardware constraints made achieving a constant vertical lifting force non-trivial, engineering solutions often resulted in devices that required varying levels of manual effort to adjust depending on the current height of the surface, particularly when the linkage was in a collapsed or near-horizontal state.
The disclosed invention represents a technical advancement through a dual-source energy storage architecture that achieves a constant vertical lifting force across a full range of motion. By integrating a first energy storage member configured to bias a movable bracket in a horizontal direction with a second energy storage member, such as a torsion spring, positioned specifically at a rotating scissor joint, the system overcomes the inherent mechanical disadvantage of scissor linkages at low elevations. This architectural shift allows the decreasing vertical force of the primary lift mechanism to be counteracted by the increasing angular force of the joint-mounted spring as the legs move toward a horizontal position. The resulting integration enables a height-adjustable device to maintain a consistent weight-bearing capability and ease of operation regardless of the worksurface's vertical position.
The patent contains a total of 16 claims, with claim 1 being the sole independent claim. This independent claim focuses on a height adjustable device featuring a base, dual scissor linkage assemblies, a worksurface, and a movable bracket that is horizontally biased by an energy storage member via a flexible tension member. The remaining dependent claims serve to further define the mechanical components and performance characteristics of the device, specifically detailing the use of gas springs, torsion springs, pulley systems, and specific linkage configurations to achieve a constant lifting force throughout the vertical range of motion.
Definitions of key terms used in the patent claims.
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