Patent No. US10602259 (titled "TWS earphone with multiple speakers and crossover circuit embedded therein") on Dec 17, 2018. The application was issued on Mar 24, 2020.
’259 is related to the field of wireless audio devices, specifically True Wireless Stereo (TWS) earphones. It addresses the inherent sound quality limitations of compact, wire-free earbuds which traditionally rely on a single full-range driver that often struggles to reproduce a broad and accurate frequency response.
The underlying idea behind ’259 is the integration of a multi-driver acoustic architecture and a dedicated passive crossover network directly within the constrained housing of a TWS earbud. By splitting the wireless audio signal into distinct frequency bands before they reach the transducers, the system allows specialized drivers to handle the specific ranges they are best suited for, such as using a larger diaphragm for bass and a smaller, stiffer one for treble.
The claims of ’259 focus on a specific circuit topology for the internal frequency division that utilizes a network of resistors and at least one capacitor to route signals. The independent claims define two primary configurations: one employing at least two dynamic speakers with different response characteristics, and another utilizing a hybrid assembly of a dynamic speaker for low-end frequencies paired with one or more balanced armatures for high-frequency precision.
In practice, the invention functions by taking the analog output from a Bluetooth module and passing it through a bridge of resistors and capacitors that act as high-pass and low-pass filters. For instance, a first capacitor is positioned to block low frequencies from reaching the sensitive high-frequency drivers, while a resistive network manages the power attenuation and signal flow to the woofer, ensuring a balanced output across the audible spectrum.
This approach differentiates itself from standard TWS designs by moving away from software-only equalization or single-driver compromises. By implementing a hardware-based crossover circuit to drive multiple specialized units—such as a PET-diaphragm woofer and a beryllium-plated tweeter—the invention achieves high-fidelity separation and clarity that mimics high-end wired monitors while maintaining a fully portable, wireless form factor.
In the late 2010s when ’259 was filed, true wireless stereo (TWS) systems were typically implemented using a single full-range driver in each earbud to maintain a compact form factor and minimize power consumption. At a time when wireless audio architectures commonly relied on integrated system-on-chip solutions to drive a single load, the inclusion of multi-driver arrays was often restricted by the spatial constraints of the earbud housing and the complexity of managing power distribution from a small-capacity battery. Consequently, when hardware constraints made high-fidelity audio reproduction non-trivial in a wireless format, most systems prioritized portability and basic connectivity over the sophisticated frequency management found in wired high-end monitors.
The disclosed technology represents a technical advancement through the integration of a multi-driver acoustic architecture and an embedded crossover circuit within the spatial constraints of a TWS earbud. By transitioning from a single-speaker configuration to a multi-speaker system—utilizing either multiple dynamic speakers or a combination of dynamic speakers and balanced armatures—the architecture enables discrete handling of medium-low and high-frequency bands. The technical effect is achieved by a specific circuit arrangement where a crossover network, comprising a defined topology of resistors and capacitors, is electrically interposed between a Bluetooth module and the driver array. This architectural shift overcomes the sound quality limitations of standard wireless earbuds by enabling precise frequency division and specialized transducer response, all while maintaining the portability and wireless functionality of the device.
This patent includes a total of 9 claims, with claims 1 and 7 serving as the independent claims. The independent claims focus on the architecture of a TWS earphone featuring an internal crossover circuit and multiple speakers, specifically detailing the electrical connections between a Bluetooth module, a battery, and various combinations of dynamic speakers or balanced armatures to facilitate frequency division. The dependent claims serve to provide specific hardware models for the Bluetooth and switch components, while also detailing alternative circuit configurations and additional peripheral elements like LED lights and microphones.
Definitions of key terms used in the patent claims.
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