TWS earphone with multiple speakers and crossover circuit embedded therein

Patent No. US10602259 (titled "TWS earphone with multiple speakers and crossover circuit embedded therein") on Dec 17, 2018. The application was issued on Mar 24, 2020.

What is this patent about?

’259 is related to the field of wireless audio devices, specifically True Wireless Stereo (TWS) earphones. It addresses the inherent sound quality limitations of compact, wire-free earbuds which traditionally rely on a single full-range driver that often struggles to reproduce a broad and accurate frequency response.

The underlying idea behind ’259 is the integration of a multi-driver acoustic architecture and a dedicated passive crossover network directly within the constrained housing of a TWS earbud. By splitting the wireless audio signal into distinct frequency bands before they reach the transducers, the system allows specialized drivers to handle the specific ranges they are best suited for, such as using a larger diaphragm for bass and a smaller, stiffer one for treble.

The claims of ’259 focus on a specific circuit topology for the internal frequency division that utilizes a network of resistors and at least one capacitor to route signals. The independent claims define two primary configurations: one employing at least two dynamic speakers with different response characteristics, and another utilizing a hybrid assembly of a dynamic speaker for low-end frequencies paired with one or more balanced armatures for high-frequency precision.

In practice, the invention functions by taking the analog output from a Bluetooth module and passing it through a bridge of resistors and capacitors that act as high-pass and low-pass filters. For instance, a first capacitor is positioned to block low frequencies from reaching the sensitive high-frequency drivers, while a resistive network manages the power attenuation and signal flow to the woofer, ensuring a balanced output across the audible spectrum.

This approach differentiates itself from standard TWS designs by moving away from software-only equalization or single-driver compromises. By implementing a hardware-based crossover circuit to drive multiple specialized units—such as a PET-diaphragm woofer and a beryllium-plated tweeter—the invention achieves high-fidelity separation and clarity that mimics high-end wired monitors while maintaining a fully portable, wireless form factor.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2010s when ’259 was filed, true wireless stereo (TWS) systems were typically implemented using a single full-range driver in each earbud to maintain a compact form factor and minimize power consumption. At a time when wireless audio architectures commonly relied on integrated system-on-chip solutions to drive a single load, the inclusion of multi-driver arrays was often restricted by the spatial constraints of the earbud housing and the complexity of managing power distribution from a small-capacity battery. Consequently, when hardware constraints made high-fidelity audio reproduction non-trivial in a wireless format, most systems prioritized portability and basic connectivity over the sophisticated frequency management found in wired high-end monitors.

Prosecution Position

The disclosed technology represents a technical advancement through the integration of a multi-driver acoustic architecture and an embedded crossover circuit within the spatial constraints of a TWS earbud. By transitioning from a single-speaker configuration to a multi-speaker system—utilizing either multiple dynamic speakers or a combination of dynamic speakers and balanced armatures—the architecture enables discrete handling of medium-low and high-frequency bands. The technical effect is achieved by a specific circuit arrangement where a crossover network, comprising a defined topology of resistors and capacitors, is electrically interposed between a Bluetooth module and the driver array. This architectural shift overcomes the sound quality limitations of standard wireless earbuds by enabling precise frequency division and specialized transducer response, all while maintaining the portability and wireless functionality of the device.

Claims

This patent includes a total of 9 claims, with claims 1 and 7 serving as the independent claims. The independent claims focus on the architecture of a TWS earphone featuring an internal crossover circuit and multiple speakers, specifically detailing the electrical connections between a Bluetooth module, a battery, and various combinations of dynamic speakers or balanced armatures to facilitate frequency division. The dependent claims serve to provide specific hardware models for the Bluetooth and switch components, while also detailing alternative circuit configurations and additional peripheral elements like LED lights and microphones.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Balanced armature
(Claim 7)
The crossover circuit is configured to transmit high frequency audio signals after frequency division to the at least one balanced armature which has a different frequency from that of the at least one dynamic speaker. In one embodiment, the circuit unit includes a dynamic speaker and two balanced armatures. The crossover circuit is electrically connected to each of the dynamic speaker, the first balanced armature and the second balanced armature.A specific type of audio transducer used in conjunction with a dynamic speaker, specifically optimized to receive and reproduce high-frequency audio signals after frequency division.
Crossover circuit
(Claim 1, Claim 7)
The crossover circuit is configured to respectively transmit medium-low frequency audio signals and high frequency audio signals after frequency division to the at least two dynamic speakers with different response features. It can divide audio signals wirelessly received by the Bluetooth module into medium-low frequency audio signals and high frequency audio signals. This structure greatly improves the sound quality of the TWS earphone and optimizes the user's use experience.An electronic circuit embedded within the earphone body that performs frequency division on wireless audio signals to separate them into medium-low and high frequency components for distribution to specific speakers.
Dynamic speakers with different response features
(Claim 1)
The circuit unit includes at least two dynamic speakers with different response features electrically connected to the crossover circuit. The crossover circuit is configured to respectively transmit medium-low frequency audio signals and high frequency audio signals after frequency division to the at least two dynamic speakers. This allows the speakers to play specific frequency ranges, improving sound quality over single-speaker systems.A plurality of moving-coil transducers designed with distinct frequency response characteristics to handle different portions of the audio spectrum (e.g., medium-low vs. high frequencies) as assigned by the crossover circuit.
Frequency division
(Claim 1, Claim 7)
The Bluetooth module is configured to receive audio signals by a wireless mode and then output the audio signals to the crossover circuit for frequency division. The crossover circuit can divide audio signals wirelessly received by the Bluetooth module into medium-low frequency audio signals and high frequency audio signals. These signals are then respectively transmitted to the two dynamic speakers or the at least one moving coil and the at least one balanced armature for playing.The process of splitting a full-range audio signal into multiple narrower frequency bands (specifically medium-low and high frequencies) to be processed by specialized transducers.
Medium-low frequency audio signals
(Claim 1, Claim 7)
The crossover circuit is configured to transmit medium-low frequency audio signals after frequency division to the at least one dynamic speaker. The structure provides a crossover circuit that divides audio signals into medium-low frequency audio signals and high frequency audio signals. This separation allows for optimized playback through speakers with corresponding response features.A specific subset of the audio spectrum separated by the crossover circuit and directed specifically to a dynamic speaker rather than a balanced armature or high-frequency dynamic speaker.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-01430Nov 24, 2025CAO Group, Inc. v. Ivoclar Vivadent, Inc.
8:25-cv-02074Sep 12, 2025CAO Group Inc v. GuruNanda, LLC

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US10602259

Application Number
US16221636A
Filing Date
Dec 17, 2018
Publication Date
Mar 24, 2020
External Links
Slate, USPTO , Google Patents