Patent No. US10670026 (titled "Ceiling tile with built-in air flow mechanism") on Feb 28, 2019. The application was issued on Jun 2, 2020.
’026 is related to the field of indoor environmental control, specifically focusing on integrated air circulation and purification systems designed for commercial and industrial spaces. The invention addresses the dual challenges of maintaining air quality and providing efficient lighting within the constraints of standard suspended ceiling architectures. By combining mechanical ventilation with germicidal treatment, the system aims to mitigate 'sick building syndrome' and the spread of airborne pathogens while managing the thermal load of high-efficiency lighting components.
The underlying idea behind ’026 is the transformation of a standard ceiling tile footprint into a self-contained germicidal kill chamber that simultaneously manages heat and air purity. The inventor recognized that the space above a drop ceiling could be utilized to house a low-profile ventilation system that forces air through internal baffles lined with reflective materials. By integrating UV-C light sources within these enclosed airways, the system creates a high-intensity irradiation zone that decontaminates air as it passes through, while the resulting airflow is strategically directed to cool LED strips, thereby extending their operational lifespan.
The claims of ’026 focus on an air circulation and purification device housed within a structure configured to fit a standard ceiling tile grid. The independent claims specify a combination of at least one fan and a baffle system that defines a dedicated internal airway between the fan intake and an exhaust vent. Central to the protected design is a UV kill chamber located within this airway, which includes a UV light source and a specialized UV-shield or screen positioned to prevent harmful radiation from escaping the housing into the room below.
In practice, the device functions by drawing air upward from the room through a central fan and pushing it into a lateral air chamber. Inside this chamber, the air is subjected to UV-C wavelengths, typically between 200 to 280 nanometers, which disrupt the DNA of viruses and bacteria. To maximize the effectiveness of this treatment, the internal surfaces of the baffles are coated with UV-reflective material, such as stainless steel, ensuring that the light bounces throughout the airway to increase the probability of pathogen neutralisation before the air is exhausted back into the environment.
This invention differentiates itself from prior approaches by consolidating air purification, ventilation, and lighting into a single modular unit that requires only one electrical connection. Unlike traditional HVAC systems that rely on central filtration, this device provides localized source control of contaminants. Furthermore, the use of internal baffles and UV-screens solves the safety problem of using germicidal light in occupied spaces, as it ensures that the 'kill zone' remains entirely hidden from the sightlines of people in the room while still allowing for high-volume air exchange.
In the late 2010s when ’026 was filed, commercial indoor environments typically relied on centralized HVAC systems for air quality management and separate, static lighting fixtures for illumination. At a time when LED technology was becoming the standard for energy-efficient lighting, thermal management was typically implemented using passive heat sinks or circuit board materials, which often struggled to dissipate the significant heat generated by high-output LED arrays. When systems commonly relied on large-scale building ventilation to address air contaminants, the integration of localized air purification and active cooling within the standard dimensions of a ceiling troffer was non-trivial due to the spatial constraints of dropped-ceiling architectures and the need for multiple electrical connections.
The disclosed invention represents a meaningful technical advancement through the architectural integration of active air circulation, UV decontamination, and LED illumination within a single modular ceiling tile footprint. By utilizing a baffle system to define internal airways between a fan and vents, the design enables a dual-purpose airflow that simultaneously provides active thermal management for the LED components and facilitates localized air purification. The inclusion of UV-C light sources and reflective materials within these internal airways creates a contained decontamination zone, overcoming the technical constraint of managing indoor air quality and LED longevity without requiring modifications to the primary HVAC system or additional electrical infrastructure.
The patent contains a total of 16 claims, with claims 1, 7, and 14 serving as the independent claims. These independent claims focus on an air circulation and purification device designed to fit within a ceiling tile grid, featuring a housing, a fan, and a UV light source positioned within an internal airway or chamber that includes shielding to prevent UV light from escaping. The dependent claims serve to further specify the technical details of the device, such as the specific wavelengths and biological targets of the UV light, the inclusion of LED lighting, the use of reflective materials like stainless steel within the air chamber, and the addition of secondary fans configured for counter-rotation.
Definitions of key terms used in the patent claims.
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