Percussive massage device and method of use

Patent No. US10702448 (titled "Percussive massage device and method of use") on Nov 6, 2019. The application was issued on Jul 7, 2020.

What is this patent about?

’448 is related to the field of handheld percussive massage devices, specifically those designed to deliver deep tissue therapy through high-frequency reciprocating motion. Traditional massagers often lack the ergonomic versatility required for a user to reach difficult areas like the mid-back or provide sufficient mechanical isolation to prevent excessive vibration from reaching the user's hand. The invention addresses these limitations by reimagining the structural geometry of the device and the internal drive train to improve both usability and mechanical durability.

The underlying idea behind ’448 is the utilization of a triangular multi-grip handle architecture combined with a vibration-dampening drive train. By arranging three straight handle portions to form a central opening, the inventor provides multiple ergonomic leverage points, allowing a user to maintain a comfortable grip regardless of the device's orientation or the body part being treated. Internally, the invention relies on a specialized pinion coupling assembly and a segmented push rod to isolate the motor from the high-impact forces generated during percussive treatment.

The claims of ’448 focus on the specific geometric arrangement of the housing and the mechanical linkages that convert rotary motor power into linear percussion. The independent claims protect a housing where three distinct axes form a triangular handle opening, enabling independent grasping of each side. Furthermore, the claims cover a drive assembly featuring a three-part coupling—consisting of upper and lower connectors joined by an elastomeric cross-coupling with radial ribs—and a pivoting adapter assembly that connects two separate rod portions to facilitate smooth reciprocating motion.

In practice, the device operates by translating the high-speed rotation of a motor shaft through a gearbox into a linear stroke. The elastomeric cross-coupling acts as a mechanical buffer, absorbing torque spikes and high-frequency noise before they reach the external housing. The push rod assembly is further refined by a pivot pin and pocket arrangement, which allows the internal drive components to accommodate slight misalignments and lateral forces without binding, ensuring the treatment head delivers consistent impact at frequencies between 15 Hz and 100 Hz.

This invention differentiates itself from prior art by moving away from the standard 'pistol grip' or single-handle designs that limit reach and increase wrist strain. By integrating the battery, motor, and electronics into different segments of the triangular frame, the device achieves a balanced center of gravity. Additionally, the use of a segmented push rod with a dampening adapter provides a level of mechanical isolation not found in rigid drive systems, resulting in a tool that is both more powerful and significantly quieter during operation.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2010s when ’448 was filed, handheld therapeutic devices were typically implemented using linear grip architectures or single-handle designs that limited the angles at which a user could apply pressure to their own musculature. At a time when portable power tools were often adapted for percussive therapy, systems commonly relied on rigid mechanical linkages that lacked specialized dampening, making the management of high-frequency vibration and reactive torque non-trivial for the operator. Furthermore, hardware constraints in battery-operated handheld devices often forced a compromise between the high-amplitude stroke required for deep tissue penetration and the ergonomic stability needed to maintain control during operation.

Prosecution Position

The disclosed invention represents a technical advancement in percussive therapy through a multi-axial ergonomic architecture and a specialized mechanical drive system. By integrating a housing with three distinct handle portions that cooperate to define a triangular handle opening, the device enables a user to maintain optimal leverage and reach across diverse body parts while distributing the device's weight and reactive forces. The architectural shift includes a pinion coupling assembly featuring an elastomeric cross coupling between the motor and pinion shafts, which effectively dampens vibrations and accommodates mechanical misalignments. Additionally, the technical capability to deliver high-amplitude percussive strokes at specific therapeutic frequencies is enabled by a gearbox assembly that converts rotary motion to linear reciprocation while utilizing a counterweight and compliant dampening blocks to isolate the housing from mechanical stress.

Claims

This patent contains 21 claims, with claims 1, 6, 19, and 21 serving as the independent claims. The independent claims focus on the structural and functional configuration of a percussive massage device, specifically detailing a triangular handle arrangement formed by three straight portions, a mechanical drive system utilizing a pinion coupling assembly with a cross coupling, and a reciprocating push rod assembly featuring a pivoting adapter. The dependent claims serve to further define the physical dimensions and ergonomic features of the handle portions, specify the internal housing locations for the motor and battery, and provide additional material specifications for the coupling components.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Adapter assembly
(Claim 21)
An adapter assembly is positioned between the first and second rod portions. The adapter assembly allows the first rod portion to pivot with respect to the second rod portion. The adapter assembly includes an adapter member that includes a pocket that receives the distal end of the first rod portion therein.A pivoting mechanical joint located between two segments of the push rod that allows for angular movement between the rod portions.
Cross coupling
(Claim 19)
The cross coupling includes radially extending ribs, and the first and second lower connector members and the first and second upper connector members operatively engage the radially extending ribs. Preferably, the lower and upper connectors comprise a plastic and the cross coupling comprises an elastomer.An intermediate component within the pinion coupling assembly, featuring radial ribs that interface with connector arms to facilitate power transmission.
Handle opening
(Claim 1, Claim 6)
The housing includes first, second and third handle portions that cooperate to define a handle opening. The handle portions are long enough that when a user grasps a handle portion with a hand, at least a portion of three fingers extend through the handle opening and contact the handle portion interior edge.A central void or space enclosed by the intersection of three distinct handle portions, allowing a user's fingers to pass through and wrap around any of the individual handle segments.
Pinion coupling assembly
(Claim 19)
A pinion coupling assembly is positioned between the motor shaft and the pinion shaft. The pinion coupling includes a lower connector that is operatively connected to the motor shaft, an upper connector that is operatively connected to the pinion shaft, and a cross coupling positioned between the lower connector and the upper connector.A multi-component linkage positioned between the motor shaft and the pinion shaft designed to transmit torque while potentially providing dampening or alignment flexibility.
Push rod assembly
(Claim 1, Claim 6, Claim 19, Claim 21)
The push rod assembly is operatively connected to the motor and configured to reciprocate in response to activation of the motor. Rotational motion of the pinion shaft is converted to reciprocating motion of the push rod assembly through the engagement of the pinion gear and the gear member.A mechanical linkage system operatively connected to the motor that converts rotational energy into linear reciprocating motion to drive a massage treatment structure.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-01074Sep 12, 2025Hyper Ice, Inc. v. Namirsa, Inc.
4:21-cv-00493Dec 10, 2021THERABODY INC v. REATHLETE LLC
2:21-cv-09079Nov 19, 2021Therabody, Inc. v. Legend Group Inc.
1:21-cv-00247Feb 22, 2021Theragun, Inc. v. Echelon Fitness Multimedia, LLC et al

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US10702448

SEP
Application Number
US16675772A
Filing Date
Nov 6, 2019
Status
Granted
Publication Date
Jul 7, 2020
External Links
Slate, USPTO , Google Patents