Cell culture compositions with antioxidants and methods for polypeptide production

Patent No. US10829732 (titled "Cell culture compositions with antioxidants and methods for polypeptide production") on Oct 4, 2018. The application was issued on Nov 10, 2020.

What is this patent about?

’732 is related to the field of cell culture manufacturing and the production of protein-based products, such as therapeutic antibodies. In commercial bioprocessing, optimizing media to improve productivity often leads to undesirable quality attributes, specifically an increase in the color intensity of the final protein product. This phenomenon is particularly problematic in high-concentration liquid formulations required for subcutaneous delivery, where oxidation of reactive amino acid residues can compromise regulatory compliance and product consistency.

The underlying idea behind ’732 is the use of specific antioxidant compounds within the cell culture medium to suppress the chemical pathways that lead to protein coloration during the growth and production phases. By identifying that certain reactive oxygen species and metabolic by-products contribute to the darkening of the polypeptide composition, the invention introduces targeted additives that stabilize the protein without negatively impacting cell viability or overall yield. This approach shifts the focus from post-production purification to upstream prevention of oxidative degradation.

The claims of ’732 focus on a method for producing a recombinant polypeptide composition with reduced color intensity by incorporating aminoguanidine into the cell culture medium. The process involves culturing a cell containing the relevant genetic instructions in this specialized medium to produce the polypeptide. The presence of aminoguanidine is specifically defined by its functional ability to result in a final protein composition that is lighter in color compared to one produced using standard media lacking this additive.

In practice, the invention is implemented by supplementing either basal or feed media with aminoguanidine at concentrations typically ranging from 0.0003 mM to 10 mM. During the 14-day culture cycle of Chinese Hamster Ovary (CHO) cells, the additive works to neutralize precursors of color-forming variants. The resulting protein is then recovered through standard affinity chromatography, yielding a concentrated drug substance that appears as a colorless or only slightly colored liquid, even at concentrations exceeding 100 mg/mL.

This invention differs from prior approaches that relied heavily on downstream purification steps to remove colored variants, which often resulted in lower product recovery and higher costs. By utilizing a chemically defined additive like aminoguanidine, the method provides a predictable and scalable solution to color issues. Unlike other antioxidants that may interfere with cell growth or fail to address specific oxidative pathways, this targeted media supplementation maintains high antibody titers while ensuring the final product meets strict aesthetic and quality standards for human therapeutic use.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2010s when ’732 was filed, commercial production of protein-based products was typically implemented using large-scale cell culture manufacturing where systems commonly relied on chemically defined or undefined media to optimize polypeptide titers. At a time when increasing the concentration of formulated protein substances for subcutaneous delivery became a technical priority, hardware and software constraints in monitoring low-level protein variants made the resulting increase in color intensity a non-trivial quality control challenge, as standard methods often failed to isolate the specific metabolic drivers of product coloration.

Prosecution Position

The disclosed invention represents a meaningful technical advancement by providing a targeted architectural shift in cell culture media through the integration of specific antioxidants, such as hypotaurine or its analogs, to suppress protein coloration. This solution addresses the technical problem of oxidative degradation and reactive oxygen species formation during the production phase, which otherwise leads to undesirable color intensity in high-concentration formulations. The technical effect achieved is the capability to maintain high polypeptide titers and standard quality attributes—such as glycosylation profiles and charge heterogeneity—while simultaneously overcoming the constraint of product coloration, resulting in a colorless or slightly colored liquid composition suitable for therapeutic use.

Claims

The patent contains a total of 22 claims, with claim 1 serving as the sole independent claim. This independent claim focuses on a method for manufacturing a recombinant polypeptide with decreased color intensity by utilizing a cell culture medium supplemented with aminoguanidine. The dependent claims serve to further define the process by specifying aminoguanidine concentrations, the degree of color reduction achieved, specific cell culture medium types, timing of nutrient addition, host cell varieties such as CHO cells, and the final purification or recovery of the resulting antibody compositions.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Aminoguanidine
(Claim 1)
Aminoguanidine is provided as aminoguanidine hydrochloride identified by CAS number 1937-19-5. In some embodiments, the cell culture medium comprises aminoguanidine at a concentration from about 0.0003 mM to about 245 mM. It is identified as one of the components capable of providing a polypeptide product with an acceptable color intensity.A chemical compound (CAS number 1937-19-5) added to cell culture media as an antioxidant or color-reducing agent to improve the quality attributes of a produced polypeptide.
Cell culture medium
(Claim 1)
The terms “medium” and “cell culture medium” refer to a nutrient source used for growing or maintaining cells. Vitamins, essential or non-essential amino acids, and trace elements are examples of medium components. The medium may be a basal medium or a feed medium and can be chemically defined or undefined.A nutrient source, which may be chemically defined (CDM) or undefined, containing vitamins, amino acids, and trace elements required for growing or maintaining cells and supporting the production of recombinant proteins.
Recombinant polypeptide
(Claim 1)
The polypeptide may be one that occurs in nature, or may alternatively have a sequence that was engineered or selected by the hand of man. Examples include mammalian proteins such as renin, growth hormones, and antibodies. The term encompasses an amino acid polymer that has been modified naturally or by intervention.A polymer of amino acids (such as an antibody or therapeutic protein) expressed from a gene introduced into a host cell through genetic engineering.
Reduced color intensity
(Claim 1)
The color intensity of a composition comprising a polypeptide produced with a media detailed herein can be reduced by at least about 0.1% to 5% or more as compared to a composition produced using a medium without the specified components. Qualitative analysis includes visual inspection such as comparison of the composition to a reference standard (e.g., USP or European Pharmacopoeia). Quantitative values can be derived using the CIE System of color measurement or the NIFTY assay.A decrease in the visual or measurable pigmentation of a polypeptide-containing composition, often assessed via comparison to reference standards like the Color, Opalescence and Coloration (COC) assay or quantitative CIE L*a*b* color scales.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:23-cv-11573Jul 13, 2023Genentech, Inc. V. Biogen Ma Inc.

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US10829732

Application Number
US16151904A
Filing Date
Oct 4, 2018
Publication Date
Nov 10, 2020
External Links
Slate, USPTO , Google Patents