Patent No. US10890278 (titled "Expandable and contractible garden hose") on Dec 17, 2018. The application was issued on Jan 12, 2021.
’278 is related to the field of fluid delivery systems, specifically focusing on a lightweight, self-expanding and self-contracting hose. Traditional garden hoses are often bulky, heavy, and prone to kinking or tangling during storage and use. The background context involves the need for a hose that remains compact and manageable when empty but can reach significant lengths when pressurized, without the mechanical complexity or weight of internal springs or wire reinforcements.
The underlying idea behind ’278 is the use of a pressure-driven expansion mechanism that utilizes the interplay between a highly elastic inner liner and a non-elastic outer jacket. By anchoring the two layers only at the terminal fittings, the inventor realized that the inner tube could act as a hydraulic actuator. When water flow is restricted at the outlet, the resulting internal pressure forces the elastic inner tube to stretch both lengthwise and widthwise, while the outer fabric tube acts as a physical limit to prevent the liner from bursting.
The claims of ’278 focus on a dual-layered assembly where an elastic inner tube is positioned within a non-elastic, bendable outer tube, with the two being secured only at the ends. The independent claims require a first coupler for a water source and a second coupler for a flow restrictor. This specific configuration allows the outer tube to move freely over the inner tube, enabling the hose to transition from a relaxed, shortened state to an expanded state when pressurized water is partially blocked from exiting the second coupler.
In practice, the invention functions by creating a pressure differential within the hose body. When a user attaches a nozzle to the far end and turns on the water, the internal volume fills and the elastic material stretches until it meets the constraints of the outer webbing. Because the outer jacket is significantly longer than the relaxed inner tube, it sits in a gathered or compressed state when the hose is empty. As the inner tube elongates under pressure, the outer jacket unfolds and becomes smooth, providing the structural integrity needed to handle high-pressure water.
This design differs from prior approaches by eliminating the need for metallic springs or permanent bonding between layers. By allowing the outer fabric to slide independently along the length of the elastic core, the hose avoids the kinking common in rigid-wall designs. The automatic contraction is powered entirely by the elastic memory of the inner tube once the water pressure is released, pulling the entire assembly back into a compact form that is significantly lighter and easier to store than conventional rubber or reinforced hoses.
In the early 2010s when ’278 was filed, fluid delivery systems for residential and commercial use were typically implemented using fixed-length reinforced conduits composed of heavy-gauge polymers or elastomers. At a time when systems commonly relied on rigid wall structures or internal metallic/textile reinforcements to withstand fluid pressure, the physical footprint of the hose remained constant regardless of whether it was pressurized or empty. Hardware constraints of the era made the storage of long-reach hoses non-trivial, as the bulk and weight of standard materials required external mechanical reels or manual coiling to manage excess length, often resulting in kinking or flow obstruction due to the material's inherent resistance to deformation.
The disclosed invention represents a meaningful technical advancement through an architectural shift from monolithic or bonded multi-layer hoses to a decoupled, dual-tube assembly. By integrating an elastic inner tube within a separate, non-elastic outer sleeve—where the two layers are attached only at the terminal ends and remain unbonded along their entire longitudinal axis—the system enables a dynamic expansion capability. This structural solution allows the inner tube to expand both laterally and longitudinally under fluid pressure while the outer sleeve acts as a physical limit to prevent rupture. The technical effect achieved is a self-actuating hose that can expand up to six times its length during use and automatically contract to a fraction of its size upon depressurization, overcoming the constraints of weight, bulk, and kinking associated with traditional fluid conduits.
The patent contains a total of 19 claims, with claims 1 and 15 being the independent claims. The independent claims focus on an expandable garden hose assembly and a corresponding method for transporting water, specifically featuring a flexible elastic inner tube housed within a non-elastic fabric outer tube that expands both longitudinally and laterally under water pressure and automatically contracts when pressure is released. The dependent claims serve to further define the specific materials of the tubes, the inclusion of expansion restrictor sleeves and securing devices, the use of recognizable indicia on the outer tube, and the integration of various flow restrictor components.
Definitions of key terms used in the patent claims.
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