Flexible Container

Patent No. US10897980 (titled "Flexible Container") was filed by Hydrapak Llc on Nov 21, 2019.

What is this patent about?

’980 is related to the field of flexible containers, specifically those used for hydration during recreational activities. These containers often need to be lightweight, collapsible for easy storage when empty, and durable enough to withstand outdoor conditions. Existing designs often struggle with a balance between these features, particularly in maintaining structural integrity while allowing for collapsibility.

The underlying idea behind ’980 is to create a collapsible container with a rigid top and bottom connected by a flexible reservoir body. This design allows the container to maintain its shape when filled, providing a stable drinking experience, while also enabling it to be easily collapsed and folded when empty for convenient storage. The flexible reservoir is constructed from a panel that is folded and seamed to form a cylinder.

The claims of ’980 focus on a flexible container device that includes a flexible or rigid container top portion with a footprint, a rigid cap assembly (shoulder and neck with threads), a flexible or rigid container bottom with a footprint, and a flexible reservoir body between the top and bottom. The reservoir body is coupled to the top and bottom via perimeter seams and is formed from a flexible panel folded and attached to itself along body seams. The reservoir is collapsible and foldable and shaped substantially as a cylinder when filled.

In practice, the container is manufactured by first creating the flexible reservoir body from a flat panel of material, folding and sealing it along its length to form a cylinder. The rigid top and bottom are then attached to the open ends of the cylinder using perimeter seams, creating a sealed container. The rigid cap assembly is then attached to the container top. The rigid components provide structural support and a secure interface for drinking, while the flexible reservoir allows for collapsibility when the container is not in use.

This design differentiates itself from traditional flexible containers by incorporating rigid elements at the top and bottom. This provides a more robust structure compared to fully flexible bags, which can be difficult to handle when filled. The use of a folded and seamed flexible panel for the reservoir body also allows for a more controlled and predictable collapsing behavior compared to simply using a flexible bag, ensuring that the container can be easily stored when empty.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2010s when '0507 was filed, at a time when flexible containers were typically constructed using heat welding of polyethylene film laminates, and when standing bags were commonly made from cylinders of material by folding and welding the film material to create gusseted bottoms. During this period, recreational liquid reservoir systems were popular, but maintaining the temperature of the liquid contents in extreme conditions was a non-trivial problem.

Novelty and Inventive Step

The application was subject to a non-final rejection. Claims were rejected for nonstatutory double patenting over prior U.S. Patents. The prosecution record does not describe the technical reasoning or specific claim changes that led to allowance.

Claims

This patent contains 39 claims, with independent claims numbered 1, 11, 21, and 31. The independent claims are directed to a flexible container device having a flexible reservoir body, a rigid cap, and either a flexible or rigid top and bottom portion. The dependent claims generally add further details and limitations to the features described in the independent claims, such as materials, dimensions, and methods of manufacture.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
External thread pattern
(Claim 1, Claim 11, Claim 21, Claim 31)
“The container 2 can have a container top 4. The container top 4 can be rigid. The container top 4 can have a port 44 and/or be attached to a sealing element, such as a removable nozzle 6, spout, valve, or combinations thereof.”A pattern of threads defined on the exterior of the rigid cap neck.
Internal thread pattern
(Claim 1, Claim 11, Claim 21, Claim 31)
“The container 2 can have a container top 4. The container top 4 can be rigid. The container top 4 can have a port 44 and/or be attached to a sealing element, such as a removable nozzle 6, spout, valve, or combinations thereof.”A pattern of threads defined on the interior of the rigid cap, configured to accommodate the external thread pattern of the rigid cap neck.
Rigid cap neck
(Claim 1, Claim 11, Claim 21, Claim 31)
“The container 2 can have a container top 4. The container top 4 can be rigid. The container top 4 can have a port 44 and/or be attached to a sealing element, such as a removable nozzle 6, spout, valve, or combinations thereof.”A rigid component extending from the rigid cap shoulder, having an external thread pattern.
Rigid cap shoulder
(Claim 1, Claim 11, Claim 21, Claim 31)
“The container 2 can have a container top 4. The container top 4 can be rigid. The container top 4 can have a port 44 and/or be attached to a sealing element, such as a removable nozzle 6, spout, valve, or combinations thereof.”A rigid component connected to the container top portion and the rigid cap neck.
Top perimeter seam
(Claim 1, Claim 11)
“The reservoir 8 can be heat welded and/or RF welded to itself and/or to the container top 4 and the bottom cup 10.”A seam that couples the flexible reservoir body to the container top portion.

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US10897980

HYDRAPAK LLC
Application Number
US16691462
Filing Date
Nov 21, 2019
Status
Granted
Expiry Date
Mar 6, 2033
External Links
Slate, USPTO, Google Patents