Veneer Panel And Veneer Corner With Mounting Systems

What is this patent about?

’552 is related to the field of prefabricated building materials, specifically veneer panels designed to mimic the appearance of natural stone or brick. The background of the invention acknowledges the high material and labor costs associated with traditional cladding methods, leading to the development of prefabricated veneer panels as a more cost-effective and easier-to-install alternative. However, existing prefabricated panels still present challenges in terms of installation complexity and versatility, particularly in fitting edges and corners.

The underlying idea behind ’552 is to create a veneer panel with an integrated mounting system that simplifies and speeds up installation. The key inventive insight is the combination of a J-shaped fastening member , a flange , and a connecting rib with an orthogonal support member into a single frame partially embedded within the veneer body. This design allows for interlocking and secure attachment of the panels to a building surface, while also providing support and alignment.

The claims of ’552 focus on a veneer panel comprising a veneer body and a frame partially embedded within it. The frame includes an exposed, elongated J-shaped fastening member with a fastening hole, an exposed, elongated flange positioned to rest in the groove of another J-shaped fastening member, and a connecting rib that links the J-shaped fastening member and the flange. Crucially, the connecting rib features an exposed orthogonal support member with a mating connector for attachment.

In practice, the J-shaped fastening member allows the veneer panel to be hung on a structure, while the flange provides a resting point for the panel above it, creating a secure, interlocking system. The orthogonal support member, acting as a male connector, engages with a corresponding female connector on the building surface, providing additional support and stability. This integrated system eliminates the need for specialized masonry skills and reduces installation time.

This design differentiates itself from prior approaches by integrating the mounting system directly into the veneer panel. Instead of relying on adhesives or separate mounting hardware, the frame provides a mechanical interlocking system that simplifies installation and enhances the panel's structural integrity. The combination of the J-shaped member, flange, and orthogonal support member creates a self-aligning and self-supporting system that is both efficient and versatile.