Patent No. US11098079 (titled "Charged Depth Filtration Of Antigen-Binding Proteins") was filed by Amgen Inc on Aug 12, 2016.
’079 is related to the field of therapeutic protein production, specifically addressing the issue of antibody reduction during manufacturing. Antibodies, crucial for treating various diseases, are often produced in cell culture. However, the production and purification processes can inadvertently lead to the reduction of disulfide bonds within the antibody structure, compromising its stability and efficacy. This reduction results in antibody fragments and aggregates, necessitating methods to re-oxidize these partially reduced antibodies to ensure a stable and effective pharmaceutical formulation.
The underlying idea behind ’079 is that contacting an aqueous solution containing antibody molecules with a charged depth filter promotes the re-oxidation of the reduced disulfide bonds. This re-oxidation process restores the structural integrity of the antibody, mitigating fragmentation and aggregation. The inventors discovered that charged depth filters, unlike standard filters, possess a unique ability to facilitate this re-oxidation, leading to a more stable and therapeutically potent antibody product.
The claims of ’079 focus on a method for producing an aqueous formulation of an antigen-binding protein. This involves contacting a solution of antigen-binding protein molecules with a charged depth filter to create a filtrate, followed by incubating the filtrate for at least four hours. The key outcome is a decrease of at least 20% in the percentage of reduced antigen-binding protein molecules in the filtrate after incubation, compared to the initial solution. Some claims specify the use of non-reduced capillary electrophoresis with sodium dodecyl sulfate (nrCE-SDS) to measure this reduction, and others specify the charged depth filter must contain copper ions.
In practice, the aqueous solution containing the antibody is passed through a charged depth filter, which contains a porous matrix with a positive charge, often due to the presence of metal ions like copper. This interaction with the charged filter matrix somehow facilitates the re-formation of disulfide bonds, effectively reversing the reduction process. The filtrate is then incubated for at least four hours to allow the re-oxidation process to complete, resulting in a solution with a significantly lower percentage of reduced antibody molecules. This incubation step is crucial for achieving the desired level of re-oxidation.
This method differentiates itself from prior approaches by utilizing the unique properties of charged depth filters. Traditional methods, such as air sparging or chilling, have proven insufficient in preventing or reversing antibody reduction. The charged depth filter provides a more effective means of re-oxidation, leading to a more stable and therapeutically potent antibody product. The use of a charged depth filter, particularly one containing copper ions, offers a significant advantage over conventional filtration techniques in maintaining the integrity and efficacy of therapeutic antibodies during manufacturing.
In the mid-2010s when ’079 was filed, therapeutic proteins were typically produced in mammalian cell culture and purified using filtration and chromatography. At a time when protein stability depended heavily on disulfide bonds, hardware and software constraints made maintaining the structural integrity of these bonds during production and purification non-trivial.
The examiner approved the application because the applicant amended a claim to specify that the amount of reduced disulfide bonds in the antigen-binding protein is decreased by at least 15%. The examiner stated that this overcame a previous rejection. The examiner also noted that the closest prior art did not teach incubating the filtrate for at least four hours, wherein the percentage of reduced antigen-binding protein molecules in the filtrate after the incubating step is decreased.
This patent contains 40 claims, with independent claims numbered 1, 2, 29, 32, 35, and 38. The independent claims are directed to methods of producing aqueous formulations or enhancing re-oxidation of antigen-binding proteins using charged depth filters and incubation steps. The dependent claims generally specify further details, conditions, components, or steps related to the methods described in the independent claims.
Definitions of key terms used in the patent claims.
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