Fuel System For A Multi-Fuel Internal Combustion Engine

Patent No. US11143120 (titled "Fuel System For A Multi-Fuel Internal Combustion Engine") was filed by Champion Power Equipment Inc on Jun 22, 2020.

What is this patent about?

’120 is related to the field of multi-fuel internal combustion engines, specifically those used in generators. The background acknowledges that while gasoline is a common fuel for generators, alternative fuels like LPG offer advantages such as cleaner burning, longer storage life, and availability during gasoline shortages. Dual-fuel generators exist, but switching between fuels can cause overly rich air-fuel mixtures, especially when transitioning from liquid to gaseous fuels due to residual gasoline in the carburetor.

The underlying idea behind ’120 is to provide a system for seamlessly switching between multiple fuel sources in an internal combustion engine, minimizing disruptions and preventing overly rich fuel mixtures. This is achieved through a combination of cutoff solenoids and a control switch that precisely manages the flow of liquid and gaseous fuels to the engine's carburetor.

The claims of ’120 focus on a multi-fuel engine equipped with a carburetor, a liquid cutoff solenoid, a gaseous cutoff solenoid, and a switch to control these solenoids. Claim 1 explicitly mentions timing circuits to control the actuation time of the solenoids. Other claims cover a fuel regulator system with primary and secondary pressure regulators, and a carburetor with a cutoff solenoid that controls fuel flow through both the main and idle fuel circuits.

In practice, the system uses a combination of solenoids to control the flow of liquid and gaseous fuels. A liquid cutoff solenoid prevents fuel flow from the float bowl to the engine, while a gaseous cutoff solenoid controls the flow of gaseous fuel. A switch allows the operator to select the desired fuel, and timing circuits ensure that the solenoids are activated in a coordinated manner to prevent fuel overlap or interruption. For tri-fuel configurations, a jet block is used to couple multiple gaseous fuel sources to the carburetor, with each fuel source having its own metering jet.

This design differs from prior approaches by providing a more precise and controlled fuel switching mechanism. The use of cutoff solenoids and timing circuits allows for on-the-fly fuel switching without the engine experiencing overly rich conditions or performance interruptions. The jet block enables easy adaptation to multiple gaseous fuels, and the remote fuel regulator system simplifies integration with external fuel sources.

How does this patent fit in bigger picture?

Technical landscape at the time

In the mid-2010s when ’120 was filed, internal combustion engines were often configured to run on multiple fuel types, at a time when controlling the transition between fuel sources was typically implemented using mechanical linkages or basic electronic controls. When systems commonly relied on carburetors for fuel-air mixing, managing the fuel mixture during fuel switching was non-trivial. When hardware or software constraints made precise timing control challenging, ensuring smooth transitions between fuel sources was difficult.

Novelty and Inventive Step

The examiner approved the application because the prior art, even when considered individually or in combination, did not disclose or teach a multi-fuel engine with specific components. These components include an engine operable on both liquid and gaseous fuels, a carburetor attached to the engine's intake for mixing air and fuel, a float bowl within the carburetor, a liquid cutoff solenoid to control liquid fuel flow, a gaseous cutoff solenoid to control gaseous fuel flow, a switch to selectively couple power to these solenoids, and timing circuits to manage the actuation time of the solenoids.

Claims

This patent contains 19 claims, with independent claims numbered 1, 12, and 18. Independent claim 1 focuses on a multi-fuel engine with specific components like a carburetor and cutoff solenoids. Independent claim 12 focuses on a multi-fuel generator and fuel delivery system including a fuel regulator system. Independent claim 18 focuses on a carburetor for a multi-fuel engine, detailing its components and fuel circuits. The dependent claims generally elaborate on and refine the features described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Actuation time
(Claim 1)
“The multi-fuel engine also includes a liquid cutoff solenoid coupled to open and close a liquid fuel path to the engine, a first gaseous cutoff solenoid coupled to open and close the first gaseous fuel source to the engine, a second gaseous cutoff solenoid coupling the engine to the second gaseous fuel source to control flow of the second gaseous fuel to the engine, and a switch coupling a power source to the liquid cutoff solenoid and the first gaseous cutoff solenoid to switch between fuel sources on-the-fly during engine operation.”The time during which the liquid cutoff solenoid and the gaseous cutoff solenoid are operated.
Carburetor cutoff solenoid
(Claim 18)
“In accordance with another aspect of the invention, a multi-fuel engine includes an engine operable on a liquid fuel, a first gaseous fuel from a first gaseous fuel source, and a second gaseous fuel from a second gaseous fuel source. The multi-fuel engine also includes a liquid cutoff solenoid selectively operable between open and closed positions to allow and inhibit a flow of the liquid fuel to the engine, at least one gaseous cutoff valve selectively operable between open and closed positions to allow and inhibit a flow of the first gaseous fuel and the second gaseous fuel to the engine. and a jet block coupling the first gaseous fuel source and the second gaseous fuel source to a carburetor connected to an intake of the engine, wherein the jet block is located downstream from the at least one gaseous cutoff valve.”A solenoid configured to selectively control fuel flow through the main fuel circuit and the idle fuel circuit.
Gaseous cutoff solenoid
(Claim 1)
“In accordance with one aspect of the invention, a multi-fuel engine includes an engine operable on a liquid fuel, a first gaseous fuel from a first gaseous fuel source, and a second gaseous fuel from a second gaseous fuel source. The multi-fuel engine also includes a liquid cutoff solenoid coupled to open and close a liquid fuel path to the engine, a first gaseous cutoff solenoid coupled to open and close the first gaseous fuel source to the engine, a second gaseous cutoff solenoid coupling the engine to the second gaseous fuel source to control flow of the second gaseous fuel to the engine, and a switch coupling a power source to the liquid cutoff solenoid and the first gaseous cutoff solenoid to switch between fuel sources on-the-fly during engine operation.”A solenoid that opens and closes a path for gaseous fuel to the engine.
Liquid cutoff solenoid
(Claim 1)
“In accordance with one aspect of the invention, a multi-fuel engine includes an engine operable on a liquid fuel, a first gaseous fuel from a first gaseous fuel source, and a second gaseous fuel from a second gaseous fuel source. The multi-fuel engine also includes a liquid cutoff solenoid coupled to open and close a liquid fuel path to the engine, a first gaseous cutoff solenoid coupled to open and close the first gaseous fuel source to the engine, a second gaseous cutoff solenoid coupling the engine to the second gaseous fuel source to control flow of the second gaseous fuel to the engine, and a switch coupling a power source to the liquid cutoff solenoid and the first gaseous cutoff solenoid to switch between fuel sources on-the-fly during engine operation.”A solenoid that opens and closes a path for liquid fuel to the engine.
Primary pressure regulator
(Claim 12)
“In accordance with another aspect of the invention, a multi-fuel engine includes an engine operable on a liquid fuel, a first gaseous fuel from a first gaseous fuel source, and a second gaseous fuel from a second gaseous fuel source. The multi-fuel engine also includes a liquid cutoff solenoid selectively operable between open and closed positions to allow and inhibit a flow of the liquid fuel to the engine, at least one gaseous cutoff valve selectively operable between open and closed positions to allow and inhibit a flow of the first gaseous fuel and the second gaseous fuel to the engine. and a jet block coupling the first gaseous fuel source and the second gaseous fuel source to a carburetor connected to an intake of the engine, wherein the jet block is located downstream from the at least one gaseous cutoff valve.”A regulator coupled to a service valve of the pressurized fuel source to regulate fuel supplied from the pressurized fuel source to a reduced pressure.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-00239May 14, 2025Champion Power Equipment, Inc. V. Westinghouse Electric Corporation
2:23-cv-02371Nov 10, 2023Champion Power Equipment Incorporated V. Firman Power Equipment Incorporated

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US11143120

CHAMPION POWER EQUIPMENT INC
Application Number
US16946439
Filing Date
Jun 22, 2020
Status
Granted
Expiry Date
Jun 12, 2035
External Links
Slate, USPTO, Google Patents