Automated Control System For An Electronically Controlled Sway Bar Link

Patent No. US11634003 (titled "Automated Control System For An Electronically Controlled Sway Bar Link") was filed by Wells Fargo Bank Na on Dec 16, 2021.

What is this patent about?

’003 is related to the field of vehicle suspension systems, specifically concerning sway bars (also known as anti-roll bars or stabilizer bars). Sway bars are a common component in automobiles designed to reduce body roll during cornering. Traditional sway bar systems provide a fixed level of resistance to body roll, which can be a compromise between stability at higher speeds and ride comfort or off-road articulation at lower speeds. This patent addresses the need for a more adaptable sway bar system that can be adjusted based on driving conditions or driver preference.

The underlying idea behind ’003 is to introduce an electronically controlled connector into the sway bar linkage. This connector allows for the physical connection or disconnection of the sway bar from the vehicle's suspension to be remotely controlled. By selectively disconnecting the sway bar, the vehicle can achieve greater suspension articulation for off-road use or low-speed maneuvering. Conversely, when connected, the sway bar provides increased roll resistance for improved handling during normal or high-speed driving.

The claims of ’003 focus on a sway bar system that includes a sway bar, an electronically controlled connector at one or both ends of the sway bar, and a graphical user interface (GUI) within the vehicle. The GUI allows the driver to remotely connect or disconnect the sway bar based on their needs. A control system receives the user input from the GUI and actuates the electronically controlled connector accordingly. The independent claims cover systems with a single electronically controlled connector as well as systems with two such connectors.

In practice, the system works by replacing the traditional fixed end links of a sway bar with electronically controlled connectors. These connectors can be linear or rotary actuators that, upon receiving a signal from the control system, either engage to rigidly link the sway bar to the suspension or disengage to allow free movement. The driver interacts with the system through the in-cabin GUI, selecting a desired mode (e.g., 'on-road', 'off-road'). The control system then interprets this selection and sends the appropriate signals to the connectors.

This design differentiates itself from prior approaches by offering on-demand control over the sway bar's functionality. Traditional sway bar systems are passive, providing a fixed level of roll resistance. Some prior systems have attempted to provide adjustable damping, but ’003 goes further by enabling complete physical disconnection. This allows for a more significant change in vehicle behavior, optimizing for both on-road stability and off-road capability. The GUI-based control provides a user-friendly interface for managing this functionality.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2020s when ’003 was filed, vehicles at a time when sway bars were typically implemented using mechanical linkages to reduce body roll. Electronically controlled systems were becoming more prevalent, allowing for adjustable stiffness based on driving conditions or user preferences. However, hardware and software constraints made the integration of complex control algorithms and user interfaces non-trivial.

Novelty and Inventive Step

The examiner approved the patent because no prior art, whether alone or in combination, disclosed a graphical user interface (GUI) communicatively coupled with the vehicle. This GUI presents configuration information about the electronically controlled connector in a user-interactive format, allowing the user to change the connector's state (connected or disconnected). The control system receives user input from the GUI and automatically connects or disconnects the electronically controlled connector based on this input.

Claims

There are 16 claims in total, with claims 1 and 13 being independent. The independent claims are directed to a sway bar system with an electronically controlled connector and a graphical user interface for controlling the connection/disconnection of the sway bar. The dependent claims generally elaborate on the components, connections, and control logic of the electronically controlled sway bar system.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Control system
(Claim 1, Claim 13)
“As will be described below, embodiments of the sway bar system advantageously enable remote input (e.g., manual remote input or automatic remote input) to manipulate the stiffness of the sway bar system.”A system that receives user input from the GUI and automatically connects or disconnects the electronically controlled connector based on the user input.
Electronically controlled connector
(Claim 1, Claim 13)
“In one embodiment, the physical disconnection of the sway bar from the suspension will provide additional performance enhancements and capabilities during slow maneuvering such as rock crawling, 4-wheeling, and other slower driving/obstacle clearing activities where maximum suspension articulation is desired, needed, and/or warranted.”A connector that can be remotely controlled to physically connect or disconnect the sway bar from the vehicle.
Graphical user interface (GUI)
(Claim 1, Claim 13)
“In the following discussion, embodiments of the sway bar system (also referred to herein as an “E-Sway Bar” system) are described in detail. As will be described below, embodiments of the sway bar system advantageously enable remote input (e.g., manual remote input or automatic remote input) to manipulate the stiffness of the sway bar system.”A user interface that displays configuration information and receives user input to control the electronically controlled connector.
Remotely controllable physical connection and disconnection capability
(Claim 1, Claim 13)
“As will be described below, embodiments of the sway bar system advantageously enable remote input (e.g., manual remote input or automatic remote input) to manipulate the stiffness of the sway bar system. The stiffness of the sway bar system can be thought of as, for example, a driver's (or passenger's) perception of the “roll stability” of the vehicle. In other words, the perception of the driver (or passenger) of the vehicle for the vehicle to resist or allow “roll motion”.”The ability to connect or disconnect the sway bar from the vehicle using remote control.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
5:25-cv-01910Jul 25, 2025Fox Factory, Inc. V. Suspension Direct, Inc.

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US11634003

WELLS FARGO BANK NA
Application Number
US17553134
Filing Date
Dec 16, 2021
Status
Granted
Expiry Date
Dec 16, 2041
External Links
Slate, USPTO, Google Patents