Patent No. US11738904 (titled "Container") was filed by Buzzballz Llc on Aug 16, 2022.
’904 is related to the field of containers, specifically addressing the design and construction of a container suitable for liquids or solids. The background acknowledges the existing use of metal containers with easy-open lids, but highlights the limitations of metal in achieving complex shapes and designs. Plastic containers offer greater design flexibility, but combining the benefits of both materials presents a manufacturing challenge.
The underlying idea behind ’904 is to create a container that leverages the advantages of both plastic and metal. The design uses a plastic body for shape and design flexibility, coupled with a metal lid incorporating a traditional pop-top opening mechanism . This allows for complex container shapes while retaining the familiar and cost-effective easy-open functionality of a metal lid.
The claims of ’904 focus on a container comprising a plastic container body and a metal lid. The container body features a side wall, a horizontally extending bottom with a depression, and a circular neck. The lid is connected to the container body and includes a weakened area and a pivotable arm for opening. The claims specify geometric relationships between the neck, side wall, and bottom, and further detail the lid's construction and opening mechanism.
In practice, the plastic container body can be manufactured using molding processes like blow molding, allowing for various shapes and designs. The metal lid, with its pre-scored area and pull-tab, is then attached to the plastic neck, creating a seal. The bottom of the container incorporates a depression, potentially for stability or stacking purposes. The combination provides a container that is lightweight, customizable in shape, and easy to open.
The differentiation from prior approaches lies in the specific combination of a plastic body with a metal pop-top lid, along with the defined geometric features of the container body. While containers with plastic bodies and metal lids existed, ’904 emphasizes a particular design where the plastic body has a specific shape, including a bottom depression and a defined neck region for secure lid attachment. This design aims to optimize the container's structural integrity, ease of use, and manufacturing efficiency.
In the early 2010s when ’904 was filed, containers were typically implemented using either metal or plastic. At a time when metal containers were commonly manufactured through cutting and folding, plastic containers were commonly molded. When hardware or software constraints made complex designs in metal containers non-trivial, plastic containers were often favored for their design flexibility.
The examiner approved the application because the prior art did not disclose or suggest claim 1's specific combination of features. Specifically, the prior art did not teach a horizontally-extending portion comprising a bottom with an upwardly extending depression, a lower portion of the container sidewall extending downward from the middle portion to the horizontally-extending portion, the lower portion being greater in diameter than the horizontally-extending portion (including the bottom), and the container body being stemless, with the liquid filling or nearly filling the interior continuously along the upper portion of the container wall.
This patent includes 6 claims, with claim 1 being independent. Independent claim 1 is directed to a container comprising a resin container body and a metal lid, with specific structural features and liquid volume. The dependent claims further define the container by specifying the liquid volume, the type of resin, the manufacturing process, the type of metal, and the presence of a fill line.
Definitions of key terms used in the patent claims.
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