Folding Staircase

Patent No. US11739534 (titled "Folding Staircase") was filed by Morryde International Inc on May 20, 2020.

What is this patent about?

’534 is related to the field of folding staircases, specifically those designed for recreational vehicles (RVs). RVs typically have a significant height above the ground, necessitating steps for entry and exit. Existing solutions often suffer from instability, requiring considerable user effort, or failing to provide a consistent path to the ground, especially on uneven terrain. The patent addresses the need for a more user-friendly and stable folding staircase for RV applications.

The underlying idea behind ’534 is to create a folding staircase that integrates a pivoting threshold plate with a set of stringers and treads. This threshold plate is designed to span the threshold of the RV door opening and connect to the stringers, allowing the entire staircase assembly to pivot between a stowed and deployed position. A key aspect is the geometry of the threshold plate, which includes a ramped portion to accommodate the height difference between the RV floor and the threshold, and an offsetting portion to properly position the stringers relative to the RV wall.

The claims of ’534 focus on a staircase comprising a mounting portion, a threshold plate pivotally connected to the mounting portion, a ramped portion joined to a spanning portion, an offsetting portion extending from the spanning portion, and a pair of stringers spanned by one or more treads. The claims emphasize the pivotal connection between the threshold plate and the mounting portion, the specific geometry of the threshold plate (ramped, spanning, and offsetting portions), and the connection of the offsetting portion to the stringers, enabling the entire assembly to pivot between stowed and deployed positions. Adjustable legs are included on the stringers to accommodate uneven ground.

In practice, the staircase is mounted inside the RV near the door opening. When stowed, the staircase folds up and remains within the RV's interior. To deploy, the user pivots the staircase outward, causing the threshold plate to span the threshold and the stringers to extend to the ground. The adjustable legs on the stringers allow for leveling the staircase on uneven surfaces. A lifting mechanism, such as gas springs , can be incorporated to assist with the lifting and lowering of the staircase, reducing the effort required by the user.

A key differentiation from prior approaches lies in the integrated threshold plate design. This plate not only provides a smooth transition over the threshold but also serves as a structural element connecting the staircase to the RV. The use of gas springs to provide variable assistance, offering more force when the staircase is heavier to lift, further enhances usability. The design ensures that the staircase remains entirely within the RV's interior when stowed and does not require any external support or attachment points, simplifying installation and improving aesthetics. The adjustable legs also allow for use on uneven terrain, a common issue with RV parking.

How does this patent fit in bigger picture?

Technical landscape at the time

In the mid-2010s when ’534 was filed, RVs typically had entry staircases that either did not fully reach the ground or required significant user effort to deploy. At a time when such systems commonly relied on multiple linkages and moving parts, providing a steady and consistent path to the ground while minimizing user effort was a non-trivial engineering challenge.

Novelty and Inventive Step

The examiner approved the application because the combination of components, their construction, and their arrangement in the folding staircase was novel. Specifically, the examiner noted that the threshold plate being pivotally connected to the mounting portion, including a ramped portion joined to a spanning portion and an offsetting portion extending from the spanning portion, was not anticipated or made obvious by any known prior art. While prior art staircases existed, none disclosed this particular threshold plate configuration.

Claims

This patent contains 17 claims, with independent claims numbered 1, 6, and 11. The independent claims generally focus on staircases with pivotable threshold plates and adjustable legs. The dependent claims generally add specific features, configurations, or relationships to the elements described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Adjustable leg
(Claim 1, Claim 6, Claim 11)
“The lower end is adapted for contacting a ground surface. The upper end is for abutting the outer wall surface.”A leg attached to each stringer that can be moved in a direction aligned with one of the stringer's edges and locked in place. These legs are for contacting the ground surface.
Offsetting portion
(Claim 1, Claim 11)
“The spanning portion continues into an offsetting portion that is substantially parallel to the outer wall surface and adjacent to the threshold when the threshold plate is in its use position. The threshold plate aligns the upper end of the stringers adjacent to the outer wall surface when the threshold plate is in its use position.”A part of the threshold plate that extends from the spanning portion and is generally vertical when the staircase is in use. It connects to the stringers.
Ramped portion
(Claim 1, Claim 11)
“The threshold plate has a first ramped portion that is adapted to reach a distance that is at least the height that the threshold is above the floor. This enables the threshold plate to span over the threshold in its use position. The first ramped portion continues into a spanning portion that is adapted for directly overlying the threshold and spanning between the inner wall surface and the outer wall surface when the threshold plate is in its use position.”A part of the threshold plate that is joined to a spanning portion at an oblique angle.
Spanning portion
(Claim 1, Claim 11)
“The first ramped portion continues into a spanning portion that is adapted for directly overlying the threshold and spanning between the inner wall surface and the outer wall surface when the threshold plate is in its use position. The spanning portion continues into an offsetting portion that is substantially parallel to the outer wall surface and adjacent to the threshold when the threshold plate is in its use position.”A part of the threshold plate that is joined to a ramped portion at an oblique angle and extends to an offsetting portion.
Threshold plate
(Claim 1, Claim 6, Claim 11)
“A threshold plate is connected to the hinge. The threshold plate is pivotable between a use and a stowed position. The threshold plate has a first ramped portion that is adapted to reach a distance that is at least the height that the threshold is above the floor. This enables the threshold plate to span over the threshold in its use position.”A plate pivotally connected to a mounting portion or hinge, including a ramped portion joined to a spanning portion at an oblique angle. It can be pivoted between a use and stowed position.

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US11739534

MORRYDE INTERNATIONAL INC
Application Number
US16878829
Filing Date
May 20, 2020
Status
Granted
Expiry Date
Jun 17, 2038
External Links
Slate, USPTO, Google Patents