Dual Fuel Selector Switch

Patent No. US11761390 (titled "Dual Fuel Selector Switch") was filed by Champion Power Equipment Inc on Feb 16, 2022.

What is this patent about?

’390 is related to the field of dual-fuel generators, specifically addressing the problem of preventing the simultaneous use of two different fuel sources. Dual-fuel generators are designed to run on either gasoline or liquefied petroleum gas (LPG), offering flexibility in fuel selection. However, existing systems with separate valves for each fuel lack a mechanism to positively prevent both valves from being open at the same time, which could lead to an unsafe mixing of fuels.

The underlying idea behind ’390 is to mechanically interlock the fuel selection process, ensuring that only one fuel source can be active at any given time. This is achieved through a sliding selector switch that physically blocks the valve handle of the inactive fuel source. The switch is designed such that moving it to select one fuel automatically prevents the other fuel's valve from being opened.

The claims of ’390 focus on a fuel selector mechanism that includes a selector switch with two modes: one enabling fuel flow from a first fuel source and another enabling fuel flow from a second fuel source. The claims also cover an interlock that prevents simultaneous operation of the fuel selector switches. The key is the mechanical linkage that makes it physically impossible to have both fuel sources supplying fuel to the engine at the same time.

In practice, the fuel selector includes a sliding switch positioned adjacent to the valve handles for each fuel source. When the switch is in the 'gasoline' position, it covers and locks the LPG valve handle in the OFF position, preventing it from being opened. Conversely, when the switch is moved to the 'LPG' position, it covers and locks the gasoline valve handle. This mechanical interlock ensures that only one fuel valve can be in the ON position at any given time.

This design differs from prior approaches that rely on the operator to manually ensure only one fuel valve is open. By introducing a physical barrier, the invention eliminates the possibility of human error and prevents the unsafe mixing of fuels. Furthermore, the design incorporates a carburetor solenoid switch that shuts off the gasoline flow when the selector switch is moved to the LPG position, providing an additional layer of safety and preventing any residual gasoline from entering the engine when it's running on LPG.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2010s when ’390 was filed, dual-fuel engines were known, but ensuring safe operation with multiple fuel sources presented challenges. At a time when systems commonly relied on mechanical linkages or basic electrical controls, preventing the simultaneous flow of different fuel types required careful design to avoid potentially hazardous fuel mixtures.

Novelty and Inventive Step

The examiner approved the patent because no prior art teaches all the limitations of claim 1, specifically a selector switch for a dual fuel generator with a first fuel mode delivering fuel from a first fuel source and a second fuel mode delivering a second fuel from a second fuel source, a fuel solenoid having open and closed positions and a solenoid switch having a closed position to activate the fuel solenoid, in which the solenoid switch is in the closed position when the selector switch is in the first fuel mode and the solenoid switch is open when the selector switch is in the second fuel mode. Also, no prior art teaches all the limitations of claim 11, specifically, a duel fuel generator that has a valve assembly connected to a first fuel source and a second fuel source, in which the valve assembly comprising a first selector switch to selectively control a first fuel flow and a second selector switch to selectively control a second fuel flow to an engine, an interlock positioned on the valve assembly to prevent simultaneous operation for the first selector switch and the second selector switch.

Claims

This patent contains 21 claims, with independent claims 1 and 11 directed to a fuel selector for a dual fuel generator. Independent claim 1 focuses on a selector switch and fuel solenoid configuration, while independent claim 11 focuses on a valve assembly with an interlock. The dependent claims generally elaborate on the components, configurations, and functionalities of the fuel selector described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Fuel solenoid
(Claim 1)
“Typical dual fuel generators utilize separate valves for each fuel type, such as an LPG valve and a gasoline valve, to control flow of the respective fuels to the engine. While the existence of two separate valves allows one fuel type to have its valve “on” while the other has its valve “off,” there is nothing to prevent both valves from being “on” at the same time. As such, it is possible for both valves to be in the “on” position, which can lead to a potentially unsafe condition resulting from the mixture of the fuels.”A component with open and closed positions, activated by a solenoid switch, that controls fuel flow.
Interlock
(Claim 11)
“Therefore, it would be desirable to provide a dual fuel generator with a selector switch that would prohibit the mixing of two differing types of fuels. It would further be desirable for such a selector switch to inhibit positioning/actuation of the valves in such a manner that the valve for a first fuel source is prevented from being “on” when the valve for a second fuel source is “on”, and vice versa.”A component positioned on or adjacent the valve assembly to prevent simultaneous operation of the first and second selector switches.
Selector switch
(Claim 1)
“In accordance with one aspect of the invention, a fuel selector for use with a dual fuel generator includes a selector plate, a first fuel valve assembly positioned adjacent the selector plate and actuatable between an ON position and an OFF position to selectively control a first fuel flow to an engine of the dual fuel generator, and a second fuel valve assembly positioned adjacent the selector plate and actuatable between an ON position and an OFF position to selectively control a second fuel flow to the engine of the dual fuel generator. The fuel selector also includes a selector switch coupled to the selector plate so as to be linearly translatable from a first position to a second position, wherein translation of the selector switch between the first and second positions enables positioning of only one of the first fuel valve assembly and the second fuel valve assembly in the ON position at a given time, such that the first and second fuel valve assemblies cannot be in the ON position concurrently.”A component with at least two modes: a first fuel mode that enables fuel flow from a first fuel source to the engine, and a second fuel mode that enables fuel flow from a second fuel source to the engine.
Solenoid switch
(Claim 1)
“Typical dual fuel generators utilize separate valves for each fuel type, such as an LPG valve and a gasoline valve, to control flow of the respective fuels to the engine. While the existence of two separate valves allows one fuel type to have its valve “on” while the other has its valve “off,” there is nothing to prevent both valves from being “on” at the same time. As such, it is possible for both valves to be in the “on” position, which can lead to a potentially unsafe condition resulting from the mixture of the fuels.”A switch with a closed position to activate the fuel solenoid and an open position.
Valve assembly
(Claim 11)
“In accordance with one aspect of the invention, a fuel selector for use with a dual fuel generator includes a selector plate, a first fuel valve assembly positioned adjacent the selector plate and actuatable between an ON position and an OFF position to selectively control a first fuel flow to an engine of the dual fuel generator, and a second fuel valve assembly positioned adjacent the selector plate and actuatable between an ON position and an OFF position to selectively control a second fuel flow to the engine of the dual fuel generator.”A component fluidly connectable to a first and second fuel source, comprising selector switches to control fuel flow to the engine.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-00239May 14, 2025Champion Power Equipment, Inc. V. Westinghouse Electric Corporation
2:23-cv-02371Nov 10, 2023Champion Power Equipment Incorporated V. Firman Power Equipment Incorporated

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US11761390

CHAMPION POWER EQUIPMENT INC
Application Number
US17651245
Filing Date
Feb 16, 2022
Status
Granted
Expiry Date
Nov 1, 2033
External Links
Slate, USPTO, Google Patents