Patent No. US11812895 (titled "Grease Containment Systems") was filed by The Grease Box Llc on Aug 4, 2020.
’895 is related to the field of outdoor cooking, specifically addressing the problem of safely and cleanly collecting grease and other fluids that drain from cooking devices like wood pellet grills. Existing open-top buckets are prone to spills, create slipping hazards, attract pests, and pose burn risks, especially to children and pets. The invention aims to mitigate these issues by providing a more secure and thermally insulated containment system.
The underlying idea behind ’895 is to create a thermally buffered enclosure around a grease collection bucket that mounts directly to the grill's drain. This enclosure provides physical protection against spills and bumps, thermal insulation to prevent burns from contact with the hot bucket, and controlled ventilation to reduce the risk of grease fires. The design also aims to improve stability and ease of cleaning.
The claims of ’895 focus on a system for catching fluid drainage from an outdoor cooking device. This system includes a receptacle to collect the draining fluids and an enclosure that houses the receptacle. The enclosure has an upper and lower portion that are separable, a support for the receptacle, and a mount to attach the enclosure to the drain of the cooking device. Crucially, the enclosure incorporates an insulation layer between the receptacle and the enclosure walls and is directly exposed to the outdoor environment.
In practice, the enclosure consists of an upper and lower portion that slide apart for easy emptying and cleaning. The upper portion mounts to the grill's drain, often using a collar or flange, and may include a channel to direct the fluid into the bucket. The lower portion houses the bucket and provides an air gap or other insulation to reduce heat transfer to the outer walls. Vents, sometimes with adjustable dampers, allow for controlled airflow to cool the bucket and manage the risk of fire.
The key differentiation from prior approaches lies in the combination of secure mounting, thermal insulation, and controlled ventilation within a single, easily serviceable enclosure. While simple buckets offer no protection, and some containers might offer spill protection, ’895 integrates these features to address the multiple safety and cleanliness concerns associated with grease collection in outdoor cooking environments. The adjustable vents also provide a unique means of controlling oxygen levels to suppress potential grease fires.
In the early 2020s when '895 was filed, outdoor cooking devices commonly relied on simple drainage systems, often consisting of an open bucket to collect grease and fluids. At a time when safety and convenience were increasingly valued, preventing spills, fires, and accidental contact with hot grease presented non-trivial engineering challenges.
The examiner approved the application because the prior art, while disclosing a two-part grease-catching receptacle attachable to an outdoor cooking device, did not teach or suggest a mount with a mounting flange extending from the upper enclosure portion. This flange includes a drain mount configured to attach the enclosure to the cooking device's drain. Furthermore, the prior art lacked any motivation to combine or modify the enclosure such that it is directly exposed to the outdoor environment when mounted to the drain.
This patent contains 16 claims, with claims 1 and 16 being independent. The independent claims are directed to systems for catching fluid drainage from an outdoor cooking device. The dependent claims generally add further details and limitations to the features described in the independent claims.
Definitions of key terms used in the patent claims.

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