Massage Device Having Variable Stroke Length

Patent No. US11938082 (titled "Massage Device Having Variable Stroke Length") was filed by Hyper Ice Inc on Nov 20, 2023.

What is this patent about?

’082 is related to the field of medical devices, specifically deep muscle-stimulating devices designed to increase muscle metabolism, enhance the lactic acid cycle, and relieve pain. Existing vibrating massage devices often suffer from being bulky, overheating, generating excessive noise, and being difficult to use for extended periods.

The underlying idea behind ’082 is to create a more user-friendly and efficient percussive massager. This is achieved through a combination of features including a quick-connect system for swapping massage heads during operation, a drive mechanism to control the piston's stroke length, and a design that addresses overheating and noise issues.

The claims of ’082 focus on a percussive massager featuring a housing, a piston with a bore at its distal end, a motor to reciprocate the piston, a drive mechanism to control the piston's stroke length, and a quick-connect system that allows massage heads to be inserted or removed while the piston is reciprocating. Claim 18 focuses on a method of assembling such a massager.

The massager uses a motor-driven piston to deliver percussive massage. A key aspect is the quick-connect system, which uses magnets to allow users to swap massage heads without stopping the device. This addresses the need for versatility during a massage session, allowing therapists to target different muscle groups or apply varying levels of pressure without interruption. The stroke length is controlled by a drive mechanism, potentially a lost motion system , allowing for adjustments to the depth of the massage.

The design also incorporates features to mitigate common issues with massage devices. A heat sink and fan system, isolated from the motor, prevent overheating by dissipating heat generated by the motor and drive mechanism. Furthermore, the use of spring bars in the crank bearing of the drive mechanism reduces noise and wear by minimizing the gap between the bearing and the piston pocket, preventing the bearing from striking the pocket walls during operation. This combination of features aims to create a more durable, versatile, and user-friendly massage device compared to existing solutions.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2010s when ’082 was filed, vibrating massage devices were available, but at a time when they were typically bulky, prone to overheating, and noisy. At that time, extended use was non-trivial due to these hardware constraints.

Novelty and Inventive Step

The examiner approved the application because the prior art, whether considered individually or in combination, did not fully disclose all the structural and functional aspects described in the claims. Specifically, the prior art did not disclose a percussive massager with a housing, a piston having a proximal and distal end with a substantially cylindrical bore, a motor, a drive mechanism, and a quick-connect system comprising the distal end of the piston and a first massaging head, where the quick-connect system is configured to allow insertion or removal of the massaging head while the piston is reciprocating. The examiner stated that while one reference disclosed a quick-connect system, it used a threading system that would prevent insertion or removal of the massaging head while the piston reciprocates.

Claims

This patent includes 18 claims, with independent claims 1 and 18. Independent claim 1 focuses on a percussive massager device, while independent claim 18 focuses on a method of assembling such a device. The dependent claims generally elaborate on specific features, components, and configurations of the percussive massager described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
First massaging head
(Claim 1, Claim 18)
“In yet another exemplary embodiment, a massaging device includes a handle, a piston, a quick-connection mechanism and one or more massaging heads releasably connectable to the piston by the quick-connection mechanism. The massaging device further includes a motor and a drive mechanism for moving the piston.”A specific massaging head that is part of the quick-connect system and can be attached to the piston.
Percussive massager
(Claim 1, Claim 18)
“Exemplary embodiments of massaging devices are disclosed herein. One exemplary embodiment includes a piston having a longitudinal axis and a massaging head connected to the piston. A motor is located on a first side of the longitudinal axis and a handle is located on a second side of the longitudinal axis. A drive mechanism for moving the piston and massage head is also included.”A massaging device that delivers a percussive or striking action.
Piston having a bore
(Claim 1, Claim 18)
“One exemplary embodiment includes a piston having a longitudinal axis and a massaging head connected to the piston. A motor is located on a first side of the longitudinal axis and a handle is located on a second side of the longitudinal axis. A drive mechanism for moving the piston and massage head is also included.”A piston with a hole at its distal end, designed to receive the proximal end of a massaging head.
Predetermined stroke length
(Claim 1, Claim 18)
“Another exemplary embodiment of a massaging device includes a handle, a piston, a massaging head attached to the piston, a motor, a drive mechanism for converting rotary motion of the motor to linear motion to drive the piston back and forth in a reciprocating motion, a processor, memory, a data connection in circuit communication with the processor and logic for transmitting data between the massaging device and a remote device.”A specific, controlled distance that the piston travels back and forth.
Quick-connect system
(Claim 1, Claim 18)
“In yet another exemplary embodiment, a massaging device includes a handle, a piston, a quick-connection mechanism and one or more massaging heads releasably connectable to the piston by the quick-connection mechanism. The massaging device further includes a motor and a drive mechanism for moving the piston.”A mechanism that allows for rapid attachment and detachment of massaging heads to the piston.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-01074Sep 12, 2025Hyper Ice, Inc. v. Namirsa, Inc.
8:25-cv-00452Mar 7, 2025Qianlin-Beoka Medical Technology Inc. v. Hyper Ice Inc. et al
8:25-cv-00429Mar 5, 2025Wuyi Zhongyu Jinshu Zhiping Co., Ltd. et al v. Hyper Ice, Inc. et al

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US11938082

HYPER ICE INC
Application Number
US18515112
Filing Date
Nov 20, 2023
Status
Granted
Expiry Date
Jun 27, 2034
External Links
Slate, USPTO, Google Patents