Downhole Perforating Gun Tube And Components

Patent No. US11976539 (titled "Downhole Perforating Gun Tube And Components") was filed by Swm International Llc on Feb 16, 2023.

What is this patent about?

’539 is related to the field of downhole perforating guns used in oil and gas wells. These guns are lowered into wellbores to create perforations in the casing and surrounding concrete, allowing fluids to flow from the formation into the wellbore. The challenge is to accurately position the shaped charges within the gun so that they perforate in the desired direction.

The underlying idea behind ’539 is to use gravity-induced rotation to orient the shaped charges in a perforating gun. By incorporating weights within the gun tube, the tube will naturally rotate until the weights are at the bottom of the wellbore. This allows for predictable positioning of the shaped charges before detonation, ensuring perforations are created in the intended direction.

The claims of ’539 focus on a downhole perforating gun that includes an outer casing, an inner body with explosive charge receptacles and offset weight, and an arrangement of a collar, support, and bearing assembly that allows the inner body to rotate relative to the outer casing. The bearing assembly is key to enabling the gravity-driven radial orientation of the inner body.

In practice, the gun tube is assembled with weights positioned such that their gravitational pull will orient the tube in a specific way when it's horizontal in the wellbore. The bearing assembly, consisting of a housing and ball bearings, allows the tube to freely rotate within the outer collar and support structure. This ensures that the shaped charges are facing the desired direction when they are detonated.

This design differentiates itself from prior approaches by providing a simple and reliable method for orienting the shaped charges. Instead of relying on complex mechanical or electronic systems, it leverages the consistent force of gravity. The rotational end fittings and internal weights work together to ensure accurate and repeatable positioning of the perforations, improving the efficiency of fluid extraction from the formation.

How does this patent fit in bigger picture?

Technical landscape at the time

In the late 2010s when ’539 was filed, wellbore perforation at a time when shaped explosive charges were typically deployed within a carrier lowered into the wellbore. At that time, systems commonly relied on wireline or similar conveyance to position and actuate the charges. Hardware constraints made precise directional control of the explosive charges non-trivial.

Novelty and Inventive Step

The examiner approved the application because the prior art does not disclose or suggest the claimed arrangement including a collar, a support, and a bearing assembly disposed concentrically about the longitudinal axis of the inner body. The bearing assembly supports the longitudinal axis of the inner body aligned along the longitudinal center axis of the outer casing. The bearing assembly is laterally supported between the first and second lateral portions and is configured to prevent longitudinal movement of the first and second lateral portions towards one another.

Claims

This patent contains 20 claims, with independent claims numbered 1, 18, and 20. The independent claims are directed to downhole perforating guns and apparatuses that include an outer casing, an inner body with an offset weight, and an arrangement of a collar, support, and bearing assembly. The dependent claims generally elaborate on the specific features and configurations of the downhole perforating guns and apparatuses described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Bearing assembly
(Claim 1, Claim 18, Claim 20)
“Bearing assemblies 26 allow gun tube 10 to rotate around axis A in either direction relative the first end fitting 16 and the second end fitting 20. Bearing assembly 26 comprises a housing preferably circular in shape and has a first end 72, a second end 74, a body 76 with an outer wall 78 and an inner wall 80, an opening 82 at first end 72, and opening 83 at second end 74, and a cavity 84 that retains ball bearings 26A.”A component of the arrangement that allows the inner body to rotate relative to the outer casing.
Explosive charge receptacle
(Claim 1, Claim 20)
“Charge openings 116 are configured to retain shape (or explosive) charges 122, best seen in FIGS. 1-8. Charge openings 116 can be of a suitable shape, size, and position to hold a specific type or size of shape charge 122, and point the shape charge 122 outward in a specific direction.”A component of the inner body configured to hold explosive charges.
First annular surface
(Claim 18, Claim 20)
“Outer collar 24 has a first end 58, a second end 60 having an opening 61 and an inner bearing surface 63, an annular side wall 62, an opening 64 in first end 58, a cavity 66, and one or more openings 68 in side wall 62. First end 72 and opening 82 of bearing assembly 26 are then juxtaposed inner bearing surface 63 of outer collar 24.”A circular surface on the collar that is disposed around the longitudinal axis.
Radial orientation
(Claim 1, Claim 18, Claim 20)
“Gravity acts on the weights, which causes the gun tube to rotate around its longitudinal axis when the gun is horizontally oriented so the one or more weights are adjacent the bottom of the wellbore. Bearing assemblies 26 allow gun tube 10 to rotate around axis A in either direction relative the first end fitting 16 and the second end fitting 20.”The inner body can rotate around its longitudinal axis relative to the outer casing.
Weight offset from the longitudinal axis
(Claim 1, Claim 18, Claim 20)
“In one embodiment, a gun tube may include a body, one or more weights in a cavity of the body, and one or more end fittings. Gravity acts on the weights, which causes the gun tube to rotate around its longitudinal axis when the gun is horizontally oriented so the one or more weights are adjacent the bottom of the wellbore.”The inner body has a weight that is not centered on its longitudinal axis, causing it to rotate.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
7:25-cv-00506Oct 31, 2025SWM International, LLC v. Jacksboro Supply Company, LLC

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US11976539

SWM INTERNATIONAL LLC
Application Number
US18110804
Filing Date
Feb 16, 2023
Status
Granted
Expiry Date
Mar 5, 2039
External Links
Slate, USPTO, Google Patents