Three-Dimensional Memory Device And Method For Forming The Same

Patent No. US12075621 (titled "Three-Dimensional Memory Device And Method For Forming The Same") was filed by Yangtze Memory Technologies Co Ltd on Aug 27, 2021.

What is this patent about?

’621 is related to the field of three-dimensional (3D) NAND flash memory devices. These devices stack memory cells vertically to increase storage density, overcoming limitations of planar designs. Traditional 3D NAND structures involve complex fabrication processes to form vertical channels through stacked layers of conductive word lines and dielectric materials.

The underlying idea behind ’621 is to improve the reliability of 3D NAND flash memory by ensuring that the select gate transistors (either drain or source) function more like standard MOSFETs. This is achieved by physically separating the select gate from the memory film (charge trapping region) of the memory cell. Instead of the select gate dielectric contacting the memory film, it directly contacts the semiconductor channel itself.

The claims of ’621 focus on a 3D memory device comprising a doped semiconductor layer, a stack structure with interleaved conductive and dielectric layers, and a channel structure. The key feature is that either the drain select gate line (Claim 1) or the source select gate line (Claim 9) is in direct contact with the semiconductor channel of the channel structure, while the word lines are in direct contact with the memory film. Crucially, the select gate line and the word lines are made of the same material .

In practice, this is implemented by first creating the vertical channel structure with the semiconductor channel and surrounding memory film. Then, a portion of the memory film is etched away at the location of the select gate (either top or bottom), exposing the semiconductor channel. The select gate dielectric is then deposited directly onto the exposed channel. This ensures that the select gate transistor operates more predictably, preventing threshold voltage shifts that can occur when the select gate dielectric is adjacent to the charge trapping memory film.

This design differs from prior approaches where the select gate dielectric might be in contact with the memory film. By ensuring direct contact between the select gate dielectric and the semiconductor channel, the select gate transistor behaves more like a conventional MOSFET. This prevents unwanted threshold voltage shifts in the select gate transistor, improving the overall reliability and performance of the 3D NAND flash memory device. The use of the same material for the select gate and word lines simplifies manufacturing.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2020s when ’621 was filed, 3D NAND flash memory was a well-established technology at a time when increasing memory density was typically achieved by vertically stacking memory cells. At that time, hybrid bonding techniques were commonly used for interconnecting stacked semiconductor wafers to create 3D memory devices. Forming high-density interconnects in 3D structures presented engineering challenges, especially when systems commonly relied on established fabrication processes.

Novelty and Inventive Step

The examiner approved the application because a prior art search did not reveal any references that disclosed or suggested the following limitations in combination: the drain select gate line being in direct contact with the semiconductor channel, each word line being in direct contact with the memory film, and the drain select gate line and word lines comprising the same material. The examiner also cited similar reasons for the allowability of claim 9, which depends on claim 1.

Claims

This patent contains 16 claims, with independent claims 1 and 9 directed to a three-dimensional (3D) memory device comprising a doped semiconductor layer, a stack structure, and a channel structure. The dependent claims generally elaborate on the specific materials, layers, and configurations of the 3D memory device described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Channel structure
(Claim 1, Claim 9)
“In some 3D memory devices, such as 3D NAND memory devices, a stack of gate electrodes may be arranged over a substrate, with a plurality of semiconductor channels through and intersecting word lines, into the implanted substrate. The intersection of a word line and a semiconductor channel forms a memory cell.”A structure that extends through the stack structure and is in contact with the doped semiconductor layer, comprising a semiconductor channel and a memory film.
Doped semiconductor layer
(Claim 1, Claim 9)
“As used herein, the term “layer” refers to a material portion including a region with a thickness. A layer can extend over the entirety of an underlying or overlying structure or may have an extent less than the extent of an underlying or overlying structure. Further, a layer can be a region of a homogeneous or inhomogeneous continuous structure that has a thickness less than the thickness of the continuous structure.”A semiconductor layer that has been intentionally doped with impurities to modify its electrical properties.
Interleaved conductive layers
(Claim 1, Claim 9)
“In some 3D memory devices, such as 3D NAND memory devices, a stack of gate electrodes may be arranged over a substrate, with a plurality of semiconductor channels through and intersecting word lines, into the implanted substrate. The gate electrodes between the top/upper select gate electrodes and the bottom/lower gate electrodes function as word lines (WLs).”Conductive layers alternating with dielectric layers within the stack structure.
Memory film
(Claim 1, Claim 9)
“In some 3D memory devices, such as 3D NAND memory devices, a stack of gate electrodes may be arranged over a substrate, with a plurality of semiconductor channels through and intersecting word lines, into the implanted substrate. The intersection of a word line and a semiconductor channel forms a memory cell.”A film over the semiconductor channel within the channel structure, in direct contact with the word lines.
Stack structure
(Claim 1, Claim 9)
“In some 3D memory devices, such as 3D NAND memory devices, a stack of gate electrodes may be arranged over a substrate, with a plurality of semiconductor channels through and intersecting word lines, into the implanted substrate.”A structure comprising alternating conductive and dielectric layers formed on the doped semiconductor layer.

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US12075621

YANGTZE MEMORY TECHNOLOGIES CO LTD
Application Number
US17459480
Filing Date
Aug 27, 2021
Status
Granted
Expiry Date
Sep 17, 2042
External Links
Slate, USPTO, Google Patents