Electronic Vaporizer

Patent No. US12115303 (titled "Electronic Vaporizer") was filed by Njoy Llc on Aug 2, 2023.

What is this patent about?

’303 is related to the field of electronic vaporizers, specifically focusing on the design and construction of cartridges used within these devices. The background involves the increasing popularity of electronic cigarettes as alternatives to traditional tobacco products, driven by factors like rising taxes. These devices typically consist of a battery, a heating element, and a mouthpiece containing a nicotine solution, which is vaporized upon user inhalation.

The underlying idea behind ’303 is to create an improved cartridge design for electronic vaporizers that efficiently vaporizes a liquid solution for inhalation. This involves a specific arrangement of components within the cartridge, including a housing with a solution reservoir, an airflow passageway, a resistive heating element , and a wicking material. The key is the direct exposure of the heating element to the airflow, maximizing vaporization efficiency.

The claims of ’303 focus on a cartridge designed for mechanical and electrical connection to an electronic vaporizer's power source. The cartridge features a housing with a solution reservoir, a central airflow passageway, and a resistive heating element positioned perpendicularly to the housing's axis. The claims emphasize the airflow passing directly over the heating element and the use of a wicking material to deliver the liquid solution to the heating element for vaporization.

In practice, the cartridge operates by drawing liquid solution from the reservoir to the heating element via the wicking material. When the user inhales, air flows through the cartridge, directly contacting the heated element. This direct contact ensures efficient vaporization of the solution, which is then carried by the airflow to the user. The cartridge is designed for easy connection to a power source, enabling the heating element to receive electrical power and generate heat.

This design differentiates itself from prior approaches by optimizing the airflow path and heating element placement for enhanced vaporization. The perpendicular arrangement of the heating element relative to the airflow passageway ensures maximum exposure and efficient heat transfer. The use of a wicking material provides a consistent supply of liquid solution to the heating element, preventing dry hits and ensuring a smooth vaporization process. The design also allows for a compact and easily replaceable cartridge, improving the user experience.

How does this patent fit in bigger picture?

Technical landscape at the time

In the late 2000s when ’303 was filed, electronic vaporizers were at a time when battery technology was commonly relied upon to provide power to a heating element for vaporizing a solution, when system architectures typically included a battery, heating element, and a mouthpiece containing the solution, and when hardware or software constraints made precise temperature control and efficient vaporization non-trivial.

Novelty and Inventive Step

Claims 1-9 were rejected in a non-final office action. The rejections were based on 35 U.S.C. 112(a) for failing to comply with the enablement requirement and pre-AIA 35 U.S.C. 102(e) as being anticipated by prior art. The drawings were also objected to. The prosecution record does NOT describe the technical reasoning or specific claim changes that led to allowance.

Claims

This patent contains 7 claims, with claim 1 being independent. Independent claim 1 focuses on a cartridge for an electronic vaporizer, detailing its mechanical and electrical coupling to a power source, housing structure, airflow, heating element, and wicking material. Dependent claims 2-7 build upon claim 1, adding specific details and features to the cartridge.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Airflow passageway
(Claim 1)
“The aforementioned adapter can provide for air flow (both direct and indirect), electrical and or electronic connection, data connections as well as power or an external heating source. The adapter may also incorporate onboard circuitry and/or sensors for collecting data from the adapter.”A channel or path within the housing of the cartridge that allows air to flow from the first aperture to the second aperture.
Conductive elements
(Claim 1)
“Additionally, an adapter is described herein, wherein the adapter is configured to electrically or electronically couple a power source (such as a battery) having a first configuration with a heating element having a second configuration. Specifically, manufacturers of vaporizers generally manufacture a power source and a heating element in a proprietary manner, such that only a heating element provided by the manufacturer can be electrically or electronically coupled to a power source provided by the manufacturer.”Two components located at the first end of the housing that provide an electrical connection to the power source.
Resistive heating element
(Claim 1)
“In an exemplary embodiment, a cartridge configured for utilization in connection with an electronic vaporizer comprises a housing that has an interior, a first end, and a second end. The housing is constructed of one of a polymer, wood, ceramic or any combination thereof. The cartridge can also include a heating element that resides in the interior of the housing. The cartridge can be manufactured as a single assembly or can be designed so that the cartridge can be manufactured as a multi-piece assembly. The cartridge also comprises a solution that is positioned proximate to the heating element. The heating element is configured to vaporize the solution responsive to receiving power from a power source (e.g., a battery).”A component located within the housing that heats up when electrical power is applied, causing the liquid solution to vaporize.
Solution holding reservoir
(Claim 1)
“In an exemplary embodiment, a cartridge configured for utilization in connection with an electronic vaporizer comprises a housing that has an interior, a first end, and a second end. The housing is constructed of one of a polymer, wood, ceramic or any combination thereof. The cartridge can also include a heating element that resides in the interior of the housing. The cartridge can be manufactured as a single assembly or can be designed so that the cartridge can be manufactured as a multi-piece assembly. The cartridge also comprises a solution that is positioned proximate to the heating element.”A space within the housing of the cartridge that is designed to contain a liquid solution.
Wicking material
(Claim 1)
“Described herein are various aspects generally pertaining to electronic vaporizers, and more particularly pertaining to cartridges that comprise heating elements configured to vaporize a solution. In an exemplary embodiment, a cartridge configured for utilization in connection with an electronic vaporizer comprises a housing that has an interior, a first end, and a second end. The housing is constructed of one of a polymer, wood, ceramic or any combination thereof. The cartridge can also include a heating element that resides in the interior of the housing.”A material that draws the liquid solution from the solution holding reservoir towards the resistive heating element.

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US12115303

NJOY LLC
Application Number
US18229623
Filing Date
Aug 2, 2023
Status
Granted
Expiry Date
Jul 27, 2030
External Links
Slate, USPTO, Google Patents