Window Balance Assembly And Mounting Bracket Therefor

Patent No. US12168899 (titled "Window Balance Assembly And Mounting Bracket Therefor") was filed by Assa Abloy Fenestration Llc on Aug 22, 2022.

What is this patent about?

’899 is related to the field of window balance assemblies, specifically focusing on the mounting brackets used to connect the curl spring to the window jamb. These assemblies are crucial for counterbalancing the weight of window sashes, enabling smooth vertical movement and maintaining the sash at a desired position. Traditional designs often require installers to assemble and align various components, leading to potential complications and increased installation time.

The underlying idea behind ’899 is to provide a mounting bracket design that simplifies the installation process and ensures secure engagement with the curl spring. This is achieved by incorporating features like a ledge and a slot on the lateral side of the mounting bracket. The uncurled end of the curl spring engages with the ledge, and a portion of it is received within the slot, effectively limiting movement and maintaining a pre-assembled, shipping-ready configuration.

The claims of ’899 focus on a window balance assembly featuring a mounting bracket, a carrier, and a constant force curl spring. The mounting bracket is designed to be symmetrical, allowing for installation in either the left or right jamb. Crucially, the claims emphasize the ledge and slot configuration on the lateral side of the bracket, which secures the uncurled end of the curl spring and restricts its movement perpendicular to the bracket's side.

In practice, the ledge and slot work together to create a secure and stable connection point for the curl spring. The ledge provides a support surface, while the slot, partially bounded by a cantilevered surface, constrains the spring's movement. This design allows the window balance assembly to be pre-assembled and shipped as a single unit, reducing the need for on-site assembly and minimizing the risk of component detachment during transit or installation. The symmetry of the bracket further simplifies the installation process, as the installer doesn't need to worry about orientation.

This approach differs from prior solutions by integrating the mounting and securing functions into a single, streamlined bracket design. Instead of relying on separate fasteners or complex alignment procedures, the ’899 design uses the inherent properties of the curl spring and the geometry of the ledge and slot to achieve a robust and easily installed assembly. The cantilevered wall of the slot is key to limiting movement of the spring. This not only saves time and reduces installation errors but also potentially lowers manufacturing costs by reducing the number of parts required.

How does this patent fit in bigger picture?

Technical landscape at the time

In the early 2020s when ’899 was filed, window balance assemblies were at a time when such assemblies commonly relied on mechanical spring mechanisms to counterbalance window sash weight, and when designs focused on simplifying installation and reducing the need for additional hardware, and when designs commonly relied on mating features between a mounting bracket and carrier to maintain engagement in a shipping configuration.

Novelty and Inventive Step

The application was allowed because the examiner had previously noted the reasons for allowance in a non-final rejection.

Claims

This patent contains 24 claims, with independent claims 1, 10, and 18. The independent claims generally focus on a window balance comprising a mounting bracket, a carrier with a housing, a receiver, and a constant force curl spring, configured for use in a hung window assembly. The dependent claims elaborate on specific features and configurations of the window balance components described in the independent claims, and also describe a hung window assembly incorporating the window balances.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Cantilevered wall
(Claim 10, Claim 18)
“In yet another example, a mounting bracket for a window balance assembly is provided that includes a channel-shaped body having a back wall, a first side wall, and a second side wall. Each of the first side wall and the second side wall can have an open recess, a boss projecting from an inner wall of the open recess and a covered slot below the open recess. The boss can engage the uncurled end portion of the curl spring to connect the curl spring to the mounting bracket and the slot is operable to receive the uncurled end portion of the curl spring in the slot.”A wall that at least partially defines a side of the vertical slot on the lateral side of the mounting bracket.
Constant force curl spring
(Claim 1, Claim 10, Claim 18)
“A window balance assembly is provided that may include a carrier, a curl spring disposed in the carrier and having an uncurled end portion disposed outside the carrier and comprising a first aperture through the uncurled end portion and a second aperture through the uncurled end portion, and a mounting bracket. The mounting bracket can include attachment features for engaging the uncurled end portion of the curl spring to securely attach the mounting bracket to the curl spring so that the window balance may be configured as a complete assembly in an uninstalled, shipping condition.”A spring with a curled portion inside the carrier housing and an uncurled end portion extending outside the housing, used to provide a balancing force for the window sash.
Lateral side
(Claim 1, Claim 10, Claim 18)
“In still another example, a window balance assembly configured for installation in a jamb channel of a window frame is disclosed as including a carrier, a curl spring at least partially disposed in the carrier and having an uncurled end portion extending from the carrier, and a mounting bracket. The mounting bracket can have a C-shaped body having a back wall having a front surface, a rear surface and at least one engagement opening, a first side wall disposed adjacent to the back wall and extending perpendicularly to the back wall, and a second side wall disposed adjacent to the back wall and extending perpendicularly to the back wall, the first side wall and the second side wall opposing one another.”A side surface of the mounting bracket that includes a ledge and a slot for receiving the uncurled end portion of the curl spring.
Uncurled end portion
(Claim 1, Claim 10, Claim 18)
“A window balance assembly is provided that may include a carrier, a curl spring disposed in the carrier and having an uncurled end portion disposed outside the carrier and comprising a first aperture through the uncurled end portion and a second aperture through the uncurled end portion, and a mounting bracket. The mounting bracket can include attachment features for engaging the uncurled end portion of the curl spring to securely attach the mounting bracket to the curl spring so that the window balance may be configured as a complete assembly in an uninstalled, shipping condition.”The part of the constant force curl spring that extends outside the carrier housing and engages with the mounting bracket.
Vertical slot
(Claim 10, Claim 18)
“Each of the first side wall and the second side wall can have a recessed portion, a cover portion, and a slot. The recessed portion can extend from an opening on the outside face toward the inside face and terminate at an inner recess surface. The recessed portion also opens to the front face. The slot can extend from the front face toward the rear surface and include an opening on the front face and an opening on the bottom face. The slot can be interconnected with the recessed portion.”A slot on the lateral side of the mounting bracket that receives the uncurled end portion of the curl spring and limits its movement.

Patent Family

Patent Family

File Wrapper

The dossier documents provide a comprehensive record of the patent's prosecution history - including filings, correspondence, and decisions made by patent offices - and are crucial for understanding the patent's legal journey and any challenges it may have faced during examination.

  • Date

    Description

  • Get instant alerts for new documents

US12168899

ASSA ABLOY FENESTRATION LLC
Application Number
US17892628
Filing Date
Aug 22, 2022
Status
Granted
Expiry Date
Aug 22, 2042
External Links
Slate, USPTO, Google Patents