Patent No. US12171916 (titled "System and method for collecting plasma") on Mar 18, 2021. The application was issued on Dec 24, 2024.
’916 is related to the field of blood apheresis, specifically systems and methods for collecting plasma from a donor. In traditional plasma collection, regulatory limits are often based on the total volume of the collected product, which is a mixture of pure plasma and anticoagulant. Because the amount of anticoagulant that ends up in the collection bag varies depending on a donor’s specific physiology, prior systems often fail to maximize the amount of pure plasma collected or inadvertently collect inconsistent amounts of the actual biological product.
The underlying idea behind ’916 is that the volume of pure plasma collected can be precisely controlled by accounting for the donor's hematocrit and the specific amount of anticoagulant metered into the system. The inventor recognized that anticoagulant does not mix with red blood cells due to their osmolarity, meaning nearly all added anticoagulant is diverted into the plasma component. By mathematically factoring in the donor’s hematocrit and the volume of anticoagulant used, the system can distinguish between the diluted mixture and the volume of pure plasma, allowing the collection to continue until a specific biological target is reached.
The claims of ’916 focus on a plasma collection system that utilizes a controller to dynamically determine and adjust target volumes for plasma product or raw plasma based on donor-specific parameters. The system includes a blood separator, pumps for blood and anticoagulant, and a controller programmed to receive the donor's weight and hematocrit. Crucially, the independent claims describe a controller that establishes a current value of the hematocrit and calculates a new target volume during the procedure, ensuring that the collection process adapts to the donor's changing blood composition across multiple draw and return cycles.
In practice, the system functions by integrating data from various sensors to maintain an accurate mass balance of the fluids. The controller monitors the anticoagulant pump rotations or the weight of the anticoagulant source to determine exactly how much chemical additive has been introduced. Simultaneously, an optical sensor on the separation bowl can monitor the red blood cell layer to calculate the donor's hematocrit in real-time. This allows the system to subtract the calculated anticoagulant volume from the total weight of the collection container, yielding a real-time measurement of pure plasma.
This approach differs from prior solutions by moving away from static, one-size-fits-all collection limits that rely on the total weight of the bag. Instead of stopping when the mixture of plasma and anticoagulant hits a generic threshold, this system uses a dynamic feedback loop to account for the fact that a donor's hematocrit may shift during the procedure. By adjusting the target volume on the fly, the invention ensures that the maximum allowable amount of pure plasma is collected safely, regardless of how much the donor's blood was diluted by anticoagulant or compensation fluids.
In the late 2010s when ’916 was filed, blood apheresis procedures were typically implemented using automated centrifugal separation systems that relied on volumetric thresholds to comply with safety regulations. At a time when systems commonly relied on total collection volume—a combined measurement of both the biological component and the added anticoagulant—rather than the isolated volume of the pure component, hardware and software constraints made the real-time differentiation of these fluids non-trivial. Consequently, engineering practices generally accepted a margin of error where collection was terminated based on the total fluid weight in the collection container, often resulting in the under-collection of the desired biological product to ensure regulatory limits for the total volume were not exceeded.
The disclosed invention represents a technical advancement in apheresis control systems through an architectural shift from total-volume monitoring to pure-component calculation. By integrating real-time data from anticoagulant pump rotations, container weight sensors, and optical monitoring of the separation device, the system dynamically calculates the specific percentage of anticoagulant present within the collected plasma. This capability enables the system to overcome the technical constraint of fluid mixing, allowing for the precise collection of a target volume of pure plasma based on donor-specific parameters like hematocrit and weight. The technical effect is a more accurate collection process that maximizes product yield while maintaining strict adherence to safety limits by accounting for anticoagulant volumes introduced during both priming and active draw phases.
This patent contains 22 claims, with claims 1, 7, 10, and 14 serving as the independent claims. The independent claims focus on a plasma collection system that utilizes a blood separator, various fluid lines, and a controller programmed to calculate target plasma volumes based on donor parameters such as weight and hematocrit to manage draw and return cycles. The dependent claims serve to further define the system by specifying user interface types, detailing the timing and frequency of volume recalculations, accounting for anticoagulant volumes, and describing electronic communication with external control systems.
Definitions of key terms used in the patent claims.
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