Bone Cutting Guide Systems And Methods

Patent No. US12268397 (titled "Bone Cutting Guide Systems And Methods") was filed by Treace Medical Concepts Inc on Apr 24, 2024.

What is this patent about?

’397 is related to the field of bone surgery, specifically devices and methods for guiding bone cuts during procedures like bunion corrections (e.g., Lapidus procedure) or basilar metatarsal osteotomies. The background acknowledges that bones, particularly in the foot, can be misaligned, necessitating surgical intervention to improve patient comfort and quality of life. Current surgical techniques may lack precision and require improved tools for accurate bone cutting and alignment.

The underlying idea behind ’397 is to provide a modular and adjustable bone cutting guide that allows surgeons to make precise cuts on bones, realign them, and then facilitate fusion. The key inventive insight is the use of a translating shaft within a support structure, enabling the surgeon to adjust the position of the cutting guide relative to the bone without moving the entire device. This, combined with optional bridging and secondary guide members, allows for complex, multi-planar cuts and precise bone positioning.

The claims of ’397 focus on a bunion correction method using a bone cutting guide. The method involves positioning a first cutting guide slot over a metatarsal, attaching the guide with fixation pins, cutting the metatarsal, adjusting the metatarsal's alignment relative to a cuneiform, positioning a second cutting guide slot over the cuneiform, attaching the second guide, cutting the cuneiform, and fusing the bones in the new position. The claims emphasize the use of parallel fixation pins and the ability to lift and reposition the guide between cuts.

In practice, the surgeon first fixates the support to a bone using pins. The main guide member , attached to the translating shaft, is then positioned at the desired cut location. The surgeon can adjust the shaft's position to fine-tune the cut location. After making the first cut, a bridge component can be attached to the main guide member, spanning the joint between the metatarsal and cuneiform. A fixating structure on the bridge allows for controlled compression or expansion of the joint space.

The invention differentiates itself from prior approaches by offering a more versatile and adjustable cutting guide. The translating shaft mechanism allows for precise positioning of the cutting guide without repositioning the entire device. The optional bridge component and secondary guide member enable more complex procedures involving multiple cuts and controlled joint manipulation. This modularity and adjustability aim to improve the accuracy and efficiency of bone cutting and alignment procedures compared to traditional methods.

How does this patent fit in bigger picture?

Technical landscape at the time

In the mid-2010s when ’397 was filed, bone cutting guides were at a time when surgical procedures commonly relied on manual alignment and cutting techniques. Hardware constraints made precise and repeatable bone cuts non-trivial, and systems commonly relied on visual inspection and tactile feedback rather than automated guidance.

Novelty and Inventive Step

The examiner approved the application because the prior art, whether considered individually or in combination, did not disclose a method for bunion correction that involves attaching a first cut guide over a metatarsal using first and second fixation pins located distally to the cutting guide, cutting the bone, positioning a second cut guide over a cuneiform and attaching it to the metatarsal using the same fixation pins, cutting the bone, and fusing the cuneiform and metatarsal.

Claims

This patent contains 30 claims, of which claims 1, 20, and 29 are independent. The independent claims focus on methods for bunion correction involving cutting and fusing a metatarsal and cuneiform. The dependent claims generally elaborate on specific aspects, features, or steps of the methods described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
First bone cutting guide slot
(Claim 1, Claim 20, Claim 29)
“In general, this disclosure is directed to bone cutting guide systems and techniques for cutting bones. In some examples, a bone cutting guide includes a main body, or support, that houses a shaft that can translate relative to the main body. The shaft may have a main guide member positioned on the end of the shaft. The main guide member may define opposed guide surfaces configured to receive a cutting member.”A slot that guides a cutting member to cut a portion of a bone, specifically the metatarsal, during a bunion correction method.
First fixation aperture
(Claim 20, Claim 29)
“The main body of the bone cutting guide can include fixation members, such as fixation pins or apertures, that allow the main body to be fixated on or adjacent a bone to be cut. For example, in use, a clinician may fixate the main body to a bone (e.g., a first metatarsal).”An opening connected to the first guide through which the first fixation pin is inserted to attach the guide to the bone.
First fixation pin
(Claim 1, Claim 20, Claim 29)
“The main body of the bone cutting guide can include fixation members, such as fixation pins or apertures, that allow the main body to be fixated on or adjacent a bone to be cut. For example, in use, a clinician may fixate the main body to a bone (e.g., a first metatarsal).”A pin used to attach the bone cutting guide to the metatarsal or cuneiform.
Second bone cutting guide slot
(Claim 1, Claim 20, Claim 29)
“In general, this disclosure is directed to bone cutting guide systems and techniques for cutting bones. In some examples, a bone cutting guide includes a main body, or support, that houses a shaft that can translate relative to the main body. The shaft may have a main guide member positioned on the end of the shaft. The main guide member may define opposed guide surfaces configured to receive a cutting member.”A second slot that guides a cutting member to cut a portion of a bone, specifically the cuneiform, during a bunion correction method.
Second fixation pin
(Claim 1, Claim 20, Claim 29)
“The main body of the bone cutting guide can include fixation members, such as fixation pins or apertures, that allow the main body to be fixated on or adjacent a bone to be cut. For example, in use, a clinician may fixate the main body to a bone (e.g., a first metatarsal).”A second pin used to attach the bone cutting guide to the metatarsal or cuneiform.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-00592May 12, 2025Treace Medical Concepts, Inc. V. Zimmer Biomet Holdings, Inc.

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US12268397

TREACE MEDICAL CONCEPTS INC
Application Number
US18645205
Filing Date
Apr 24, 2024
Status
Granted
Expiry Date
Jan 7, 2036
External Links
Slate, USPTO, Google Patents