Heat Channeling System For Outdoor Cooking Station And Method Thereof

Patent No. US12274394 (titled "Heat Channeling System For Outdoor Cooking Station And Method Thereof") was filed by Bank Of America Na on Jul 11, 2020.

What is this patent about?

’394 is related to the field of outdoor cooking stations, specifically those employing a griddle cooking surface. The patent addresses the problem of uneven heat distribution and potential overheating of components, such as side shelves and the hood, due to lateral heat flow from under the griddle. The background highlights the popularity of griddle cooking and the challenges associated with managing heat and space in such setups.

The underlying idea behind ’394 is to use baffles or duct units to channel heat generated by burners beneath the griddle. Instead of allowing heat to radiate outwards, these baffles redirect the heat upwards, towards the cooking surface and, when a hood is present, into the space under the hood. This controlled heat flow aims to improve cooking efficiency and protect surrounding components from excessive heat exposure.

The claims of ’394 focus on an outdoor cooking station comprising a frame, a griddle with a splash guard, a hood, and duct units (baffles) . The duct units are positioned between the hood's side panels and the griddle's splash guard, channeling heat from under the griddle to above the cooking surface. The claims emphasize the duct units' role in shielding the hood panels from direct heat, thereby minimizing overheating.

In practice, the cooking station operates by directing the heat from gas flame burners upwards through the duct units. These units, essentially heat-resistant channels , prevent the heat from spreading laterally. The splash guard on the griddle further contains the cooking area. When the hood is closed, the channeled heat is trapped, creating an oven-like environment for more even cooking. Vents in the duct units allow for controlled heat release.

This design differentiates itself from traditional griddle cooking stations by actively managing heat flow. Instead of relying on simple radiation, the ’394 design uses the duct units to create a more directed and efficient heating system. This not only improves cooking performance but also enhances safety by reducing the risk of burns from hot surfaces and prolongs the lifespan of the hood by minimizing heat damage to its side walls. The strategic placement of the duct units is key to achieving these benefits.

How does this patent fit in bigger picture?

Technical landscape at the time

In the late 2010s when ’394 was filed, barbequing and griddle cooking were popular methods, at a time when outdoor cooking stations typically included side shelves for managing food and utensils. However, hardware or software constraints made it non-trivial to manage the heat flowing laterally from the underside of the griddle, potentially creating dangerous conditions and degrading hood sidewalls.

Novelty and Inventive Step

The examiner allowed the claims because the prior art does not teach or suggest a griddle positioned above the upper edge of the frame, combined with first and second duct units also located above the upper edge of the frame. The closest prior art, Lee, discloses side ducts for venting air from a griddle, but these ducts do not extend upwards past the upper surface of the frame. Extending the ducts upwards from Lee would require impermissible hindsight and could produce tolerance issues with the grill's lid. Additionally, Lee's griddle is placed within the frame, whereas the claimed invention positions the griddle above the frame, which the examiner considered to change the workability of the system.

Claims

This patent contains 17 claims, with independent claims numbered 1, 5, and 13. The independent claims are directed to an outdoor cooking station configured to channel heat and a method for channeling heat in such a station. The dependent claims generally elaborate on specific features, configurations, and steps related to the outdoor cooking station and the heat channeling method.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Covered position
(Claim 1, Claim 5, Claim 13)
“In another embodiment, the cooking station further includes a hood, the hood sized and configured to be positioned over the griddle and the one or more baffles. In still another embodiment, the cooking station includes a hood, the hood pivotably coupled to the rear side of the frame such that, upon the hood being in a closed position, the hood covers each of the griddle and the one or more baffles.”A position where the hood is positioned over the griddle, with the first side hood panel extending downward and spaced relative to the first side splash guard to define a first side space therebetween and the second side hood panel extending downward and spaced relative to the second side splash guard to define a second side space therebetween.
First duct unit
(Claim 1, Claim 5, Claim 13)
“The one or more baffles extend along at least the left and right sides, respectively, of the frame and adjacently along the splash guard of the griddle, the one or more baffles configured to funnel heat from under the griddle to above the splash guard of the griddle.”A structure including multiple duct panels or one or more duct panels, sized and configured to channel heat from an underside of the griddle, positioned between the first side hood panel and the first side splash guard, extending upward from adjacently below the griddle, above the upper edge of the frame, and adjacent to the top edge of the first side splash guard.
Gas flame burners
(Claim 1, Claim 5, Claim 13)
“Gas fueled grills typically use propane or natural gas as a fuel source, with the gas flame either cooking the food directly or heating grilling elements which in turn radiate the heat necessary to cook the food.”Heating elements that use gas as a fuel source to produce a flame for cooking.
Second duct unit
(Claim 1, Claim 5, Claim 13)
“The one or more baffles extend along at least the left and right sides, respectively, of the frame and adjacently along the splash guard of the griddle, the one or more baffles configured to funnel heat from under the griddle to above the splash guard of the griddle.”A structure including multiple duct panels or one or more duct panels, sized and configured to channel heat from an underside of the griddle, positioned between the second side hood panel and the second side splash guard, extending upward from adjacently below the griddle, above the upper edge of the frame, and adjacent to the top edge of the second side splash guard.
Splash guard
(Claim 1, Claim 5, Claim 13)
“The griddle is configured to be supported by the frame and positioned above the heating elements, the griddle having a cooking surface and a splash guard extending upward from the cooking surface.”A structure extending upward from the cooking surface of the griddle, having a top edge, and including a first side splash guard, a second side splash guard, a front side splash guard and a rear side splash guard.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
2:25-cv-02523Sep 4, 2025Brokenbrough v. Davison Design & Devel Inc.

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US12274394

BANK OF AMERICA NA
Application Number
US16926681
Filing Date
Jul 11, 2020
Status
Granted
Expiry Date
Aug 2, 2041
External Links
Slate, USPTO, Google Patents