Patent No. US12285028 (titled "Mixing Vessel Baffles For A Drink Maker") was filed by Sharkninja Operating Llc on Aug 27, 2024.
’028 is related to the field of frozen drink makers, specifically addressing the problem of controlling slush flow within the mixing vessel. Existing designs often struggle with slush sticking to the vessel walls and top, leading to inefficient mixing, non-uniform dispensing, and product waste. This is particularly problematic in smaller, household-sized units where the limited headspace exacerbates the issue.
The underlying idea behind ’028 is to strategically incorporate internal baffles within the mixing vessel to redirect the slush flow. These baffles, positioned near the front and top of the vessel, are designed to counteract the tendency of the slush to climb the walls and adhere to the top surface. By carefully shaping and positioning these baffles, the invention aims to ensure thorough mixing and prevent blockage within the vessel.
The claims of ’028 focus on a mixing vessel for a frozen drink maker that includes a vessel chamber with at least one asymmetric wall portion , specifically a side baffle , near the front or top. This side baffle extends laterally along either the left or right side of the vessel chamber and is configured to direct slush flow away from the side wall and back towards the center of the chamber. The claims also cover a frozen drink maker incorporating such a mixing vessel and a dasher.
In practice, the side baffle, and optionally a front baffle and a corner baffle, work together to manage the slush flow. The side baffle, with its curved surface, deflects the upwardly moving slush away from the top of the vessel. The front baffle redirects slush accumulating at the front top of the vessel towards the rear. The corner baffle smoothly connects the side and front baffles, ensuring a continuous and efficient redirection of the slush.
This design differs from prior approaches that rely solely on a tall vessel height to control slush flow. By incorporating internal baffles, ’028 enables a more compact design suitable for household use, while also improving mixing efficiency and reducing waste. The specific shape and placement of the baffles are crucial for achieving optimal slush control and preventing the issues associated with slush buildup on the vessel walls and top.
In the mid-2020s when ’028 was filed, at a time when frozen drink makers typically included a transparent tank or mixing vessel in which a drink product is received and processed, including being cooled, often transforming the drink product from a pure liquid (or a combination of a liquid and portions of ice) to a frozen or semi-frozen product. At this time, some frozen drink makers included a mixing system within the mixing vessel having a mixing blade or auger that is rotated by a motor via a drive shaft and drive assembly.
The examiner approved the application because the prior art does not disclose the specific details of the claimed invention, particularly the side baffle configuration that promotes slush flow within the vessel chamber. The examiner stated that there was no motivation to combine existing references to achieve the claimed invention, and any such combination would either destroy one reference or result in impermissible hindsight. Specifically, claims 1, 8, and 14 were deemed inventive due to the side baffle's configuration and its function in directing slush flow.
This patent contains 23 claims, with independent claims 1, 9, and 16. The independent claims are directed to a mixing vessel for a frozen drink maker, and a frozen drink maker including such a mixing vessel, where the vessel has an asymmetric wall portion or internal wall feature to promote slush flow. The dependent claims generally add further details and features to the mixing vessel and frozen drink maker described in the independent claims.
Definitions of key terms used in the patent claims.

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