Leak-Resistant Vaporizer Device

Patent No. US12311099 (titled "Leak-Resistant Vaporizer Device") was filed by Pax Labs Inc on Aug 30, 2024.

What is this patent about?

’099 is related to the field of vaporizers, specifically those used for vaporizing oil-based materials such as cannabis extracts . The background of the invention acknowledges the challenges of leakage and condensation in existing vaporizer designs, particularly when used with viscous oils. These issues can lead to user dissatisfaction, device malfunction, and disruption of electrical components.

The underlying idea behind ’099 is to provide a leak-resistant vaporizer device, particularly well-suited for use with viscous oils. This is achieved through a combination of design features, including a flattened cartridge shape , an overflow leak chamber with absorbent pads, and a specific arrangement of air inlets and seals. The design aims to manage condensation and prevent oil from leaking and interfering with the device's operation.

The claims of ’099 focus on a vaporizer device comprising a cartridge and a body. The cartridge includes a mouthpiece, a reservoir for vaporizable material, reservoir seals positioned within the mouthpiece, electrical contacts, and a vaporization chamber with a heating element and wicking material. The vaporizer body features a cartridge receiver with electrical contacts and circuitry to detect cartridge insertion and removal. A key aspect is the selection of a vaporization temperature from a set of predetermined temperatures based on a predetermined activation sequence involving cartridge insertions and removals.

In practice, the user inserts a pre-filled cartridge into the vaporizer body. The device detects the insertion and is activated. The user can then select a desired vaporization temperature by performing a specific sequence of cartridge insertions and removals, without needing any external buttons or controls. The heating element then heats the oil, creating a vapor that is drawn through the air tube and mouthpiece for inhalation. The flattened shape and overflow chamber with absorbent pads work to minimize leakage, while the seals within the mouthpiece further prevent oil from reaching the user's mouth.

’099 differentiates itself from prior vaporizers by addressing the specific challenges posed by viscous oils like cannabis extracts. Traditional vaporizers often struggle with leakage and condensation, leading to device malfunction and user dissatisfaction. The combination of the flattened cartridge, overflow leak chamber, absorbent pads, and the unique temperature selection method provides a more robust and user-friendly experience, particularly for those using cannabis oil or similar viscous materials. The absence of external buttons for temperature control also simplifies the user interface.

How does this patent fit in bigger picture?

Technical landscape at the time

In the mid-2010s when ’099 was filed, vaporizers at a time when vaporizable materials were typically heated using a wick and coil subassembly. At this time, conventional vaporizers commonly relied on simple heating mechanisms and lacked sophisticated control systems. Hardware or software constraints made precise temperature control and leakage prevention non-trivial.

Novelty and Inventive Step

Claims were rejected and allowed. Specifically, claims 57-60 were rejected for nonstatutory double patenting. Claims 31-56 were allowed. The Office action does not describe the technical reasoning or specific claim changes that led to allowance.

Claims

This patent contains 30 claims, of which claims 1, 11, 21, and 27 are independent. The independent claims are directed to a vaporizer device comprising a vaporizer cartridge and a vaporizer body, focusing on the components and their interaction. The dependent claims generally elaborate on and add detail to the features and functionality described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Cartridge Receiver
(Claim 1, Claim 11, Claim 21, Claim 27)
“The bottom may also include a locking feature (e.g., tab, indent, magnetic lock, etc.) for coupling and securing the cartridge within a cartridge receiver of a vaporizer base, such as the reusable vaporizer base 800 shown in FIGS. 8A-8G. In this example, the body may be elongate and may include an outer shell or cover 890; the proximal end of the vaporizer base may include an opening forming a cartridge receiver 892.”A cavity or receptacle within the vaporizer body that is specifically designed to receive and securely hold the vaporizer cartridge, providing electrical and physical connections.
Reservoir Seal
(Claim 1, Claim 11, Claim 21, Claim 27)
“The tank may be scaled, e.g., by a tank seal that covers the one or more openings for filling the tank. In some variations, rather than one or more small plugs (which may be difficult to install) the tank may be sealed by a multi-seal component (e.g., a single piece) that seals between the mouthpiece and the top of the tank as and closes off two or more openings into the tank.”A component that prevents leakage of the vaporizable material from the reservoir, positioned within the mouthpiece.
Vaporization Chamber
(Claim 1, Claim 11, Claim 21, Claim 27)
“Air may pass into the cartridge receiver and up through the cartridge via one or more openings in the base (bottom) of the cartridge. The air may then pass into a heater connector region that also includes one or more (e.g., two, parallel) absorbent pads or sponges for absorbing any leakage of vaporizable material that may enter into this air-filled heater connector region, which is also open to the vaporizing chamber across which a wick and heating coil is extended to form vapor.”A defined space within the vaporizer cartridge where the vaporizable material is heated and transformed into an aerosol for inhalation.
Vaporizer Cartridge
(Claim 1, Claim 11, Claim 21, Claim 27)
“Described herein are vaporizer cartridges that are preloaded (filled) with a cannabis vaporizer material. The vaporizable cannabis material is typically a liquid material, and may be a cannabis extract liquid (cannabis “oil”). Also described herein are vaporizers with or without cartridges that are adapted for use with cannabis liquid extracts.”A replaceable or insertable component of the vaporizer device that contains the vaporizable material, heating element, and other components necessary to generate an aerosol.
Wicking Material
(Claim 1, Claim 11, Claim 21, Claim 27)
“In any of the variations described herein, the apparatus may include a wick as part of the atomizer (heater). In variations for use with cannabis oil the wick may be larger than typical cartridge wicks and may have a slightly larger pore size, because of the higher viscosity of the cannabis oil as compared to other (including nicotine) aqueous vaporization solutions.”A porous material that draws the vaporizable material from the reservoir to the heating element for vaporization.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-00074Jan 17, 2025Eagle Pharmaceuticals, Inc. V. Apotex Inc.

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US12311099

PAX LABS INC
Application Number
US18821803
Filing Date
Aug 30, 2024
Status
Granted
Expiry Date
Dec 31, 2036
External Links
Slate, USPTO, Google Patents