Sensor Assemblies And Systems For Monitoring A Dynamic Object

Patent No. US12344051 (titled "Sensor Assemblies And Systems For Monitoring A Dynamic Object") was filed by Cerebrum Sensor Technologies Inc on Oct 31, 2019.

What is this patent about?

’051 is related to the field of tire monitoring systems , specifically addressing the need for more comprehensive and easily deployable sensors that can provide real-time data on various tire parameters beyond just pressure. Traditional TPMS solutions are limited in scope, often only measuring tire pressure and air temperature, and require specialized installation. The background highlights the importance of tire condition for vehicle safety, fuel efficiency, and the emerging requirements of autonomous vehicles, emphasizing the limitations of existing tire monitoring technologies.

The underlying idea behind ’051 is to create a self-contained sensor assembly that can be easily attached to the inside of a tire and wirelessly transmit a range of tire condition data. This assembly consists of a housing that protects and secures an electrical sensor device, and a retaining member that facilitates attachment to the tire. The key inventive insight is to mechanically retain the sensor within the housing using surface features, eliminating the need for potting compounds or other filling agents, and to provide a robust and easily replaceable unit.

The claims of ’051 focus on a sensor assembly for vulcanized rubber articles , particularly vehicle tires. The assembly includes a housing with an internal cavity, an electrical sensor device within the cavity, and surface features within the housing that prevent sensor movement. The sensor device is capable of sensing, transmitting, and/or receiving information about surrounding conditions, orientation, and/or location. Independent claim 26 further details a sensing system including a retaining member for tire attachment and an external receiver for wireless data acquisition. Independent claim 42 focuses on a method for using the sensor assembly, including installation, attachment to a retaining member, and wireless transmission of operating parameters.

In practice, the sensor assembly is attached to the inner surface of a tire using an adhesive layer on the retaining member. The tire surface is first cleaned to ensure proper adhesion. The electrical sensor device, powered by a battery, collects data from various sensors (e.g., pressure, temperature, accelerometer, gyroscope) and transmits it wirelessly to an external receiver, such as a smartphone or the vehicle's ECU. The receiver processes the data to determine tire tread depth, alignment variations, and other parameters.

’051 differentiates itself from prior approaches by offering a more complete tire monitoring solution that is easier to install and maintain. Unlike traditional TPMS sensors that are typically mounted on the valve stem or wheel rim, this sensor assembly attaches directly to the tire's inner surface, allowing for more accurate measurement of tire rubber temperature and other parameters. The mechanical retention of the sensor within the housing, combined with the shock-absorbing properties of the retaining member, enhances durability and extends the sensor's lifespan. The system's ability to communicate via multiple wireless protocols (BLE and RF) ensures compatibility with a wide range of vehicles and devices.

How does this patent fit in bigger picture?

Technical landscape at the time

In the late 2010s when ’051 was filed, tire pressure monitoring systems were becoming increasingly common in vehicles, at a time when direct TPMS solutions typically involved sensors mounted on the wheel, valve stem, or valve cap. These sensors generally communicated pressure data to the vehicle's ECU or a mobile device. However, comprehensive tire condition monitoring, including parameters beyond pressure and temperature, remained a challenge, when hardware or software constraints made integration of multiple sensors and complex data processing non-trivial.

Novelty and Inventive Step

The examiner approved the application because prior art references such as Yamaguchi do not teach or make obvious an electrical sensor device disposed within an internal cavity and surrounded by a housing wall structure, where the housing includes surface features configured to contact the electrical sensor to prevent its movement within the cavity.

Claims

This patent contains 56 claims, with independent claims numbered 1, 26, 42, and 56. The independent claims generally focus on a sensor assembly for use with a vulcanized rubber article, particularly a vehicle tire, and methods of using such a sensor. The dependent claims generally elaborate on specific features, configurations, and functionalities of the sensor assembly, system components, and method steps described in the independent claims.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Electrical sensor device
(Claim 1, Claim 26, Claim 42, Claim 56)
“In an example, the electrical sensor device comprises a printed circuit board having electrical circuitry, a portable power source for providing power to the electrical sensor device, at least one sensor element, a storage element, and an antenna for receiving and/or transmitting information from the electrical sensor device. The electrical sensor device is configured to sense, transmit and/or receive information regarding surrounding conditions, orientation and/or location when the sensor assembly is attached with a dynamic object such as a vulcanized rubber article.”A device containing electrical circuitry and at least one sensor element, a portable power source, a storage element, and an antenna for receiving and/or transmitting information from the electrical sensor device, configured to sense, transmit and/or receive information regarding surrounding conditions, orientation and/or location.
Internal cavity
(Claim 1, Claim 26, Claim 42, Claim 56)
“The sensor assembly may comprise a housing having an outer surface and an internal cavity that is enclosed within the housing. In an example, the housing comprises a top cover, a wall structure, and a base section that define the internal cavity. An electrical sensor device may be disposed within the housing internal cavity and attached therein to prevent movement of the electrical sensor device within the cavity.”A space within the housing of the sensor assembly that encloses the electrical sensor device.
Retaining member
(Claim 26, Claim 42)
“The sensor assembly may comprise a retaining member configured to accommodate attachment of the housing therewith, wherein the retaining member has an outside surface configured for attachment with the vulcanized rubber article. In an example, the housing and retaining member may be attached together by mechanical or bonding attachment mechanism. In an example, the housing and electrical sensor device disposed therein may be removed from the retaining member without the use of tools.”A component configured to attach the housing to the vulcanized vehicle tire.
Surface features
(Claim 1, Claim 56)
“An electrical sensor device may be disposed within the housing internal cavity and attached therein to prevent movement of the electrical sensor device within the cavity. In an example, the electrical sensor device is mechanically attached within the internal cavity by one or more surface features within the internal cavity that contact the electrical sensor device to retain its position therein, and wherein an open space exists above and below the electrical sensor device within the internal cavity.”Physical structures on the housing that contact the electrical sensor device to hold it in place.
Vulcanized rubber article
(Claim 1, Claim 26, Claim 42, Claim 56)
“Sensor assemblies and systems as disclosed herein are configured for use with a dynamic object for purposes of monitoring one or more parameter of the object. In an example, the dynamic object is in the form of a vulcanized rubber article. In an example, the sensor assembly is configured for attachment with the vulcanized rubber article.”A rubber object or article that has been subjected to vulcanization, a process that strengthens and hardens rubber.

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US12344051

CEREBRUM SENSOR TECHNOLOGIES INC
Application Number
US16671105
Filing Date
Oct 31, 2019
Status
Granted
Expiry Date
Nov 29, 2040
External Links
Slate, USPTO, Google Patents