Vaporizing Devices And Methods For Delivering A Compound Using The Same

Patent No. US2018104214 (titled "Vaporizing Devices And Methods For Delivering A Compound Using The Same") was filed by Altria Client Services on Dec 18, 2017. The application was issued on Apr 19, 2018.

What is this patent about?

’214 is related to the field of medical vaporization devices and methods for the controlled delivery of therapeutic compounds. Specifically, it addresses the technical challenges of precisely extracting active ingredients from plant materials, such as cannabis, while avoiding the harmful byproducts associated with combustion or accidental pyrolysis.

The underlying idea behind ’214 is a multi-stage thermal extraction process that separates the chemical conversion of precursors from the actual vaporization of the active compound. By utilizing a segmented heating profile, the system first prepares the material at a lower temperature to optimize its chemical state—such as through decarboxylation—before rapidly elevating the heat to a specific vaporization window. This ensures that the resulting vapor contains a high concentration of the desired therapeutic agent with minimal degradation or non-uniform heating.

The claims of ’214 focus on a method for treating disorders by heating a volume of material to a first temperature between 140°C and 160°C for a duration of 5 to 15 seconds, followed by a second heating stage to a higher temperature between 190°C and 200°C. This specific sequence is designed to decarboxylate precursors like THCA or CBDA into active THC or CBD before generating a metered dose of vapor for administration. The independent claims also encompass the broader concept of reducing the concentration of temperature-sensitive components in a first stage to prepare the material for final vaporization.

In practice, the invention is implemented using a capsule-based system where the plant material is sandwiched between two electrically conductive meshes. These meshes act as resistive heating elements, allowing for nearly instantaneous temperature adjustments that are far more precise than traditional convection-based vaporizers. The device incorporates a control unit that can adjust the thermal output in real-time based on detected airflow, ensuring that the concentration of the compound remains consistent regardless of how hard the user inhales.

This approach differs from prior solutions by eliminating the high inter-individual variability and low efficiency common in smoking or standard vaporization. By precisely controlling the thermal transition from precursor conversion to vaporization, the device achieves a significantly higher peak plasma concentration of the active ingredient per milligram of material. Furthermore, the use of phase-change materials or resistance-based identification allows the system to automatically recognize capsule types and apply the ideal heating curve, preventing the material from ever reaching the pyrolysis threshold that creates smoke.

How does this patent fit in bigger picture?

Technical Landscape

In the mid-2010s when ’214 was filed, pulmonary delivery systems for botanical compounds were typically implemented using convection or conduction heating elements that maintained a static temperature profile during the inhalation cycle. At a time when systems commonly relied on manual user control or simple binary heating states rather than precise multi-stage thermal modulation, achieving consistent decarboxylation and vaporization of active ingredients was often inconsistent. Hardware constraints related to the thermal mass of heating chambers and the precision of integrated sensors made the execution of rapid, time-sensitive temperature transitions non-trivial, frequently resulting in either incomplete compound release or the production of unwanted combustion byproducts.

Prosecution Position

The disclosed invention represents a technical advancement in controlled aerosol delivery through the integration of a multi-stage resistive heating architecture within a specialized capsule structure. By utilizing a dual-layer electrically conductive capsule to hold a precise volume of material, the system enables an architectural shift from bulk heating to targeted, sequential thermal phases—specifically a pre-heating stage followed by distinct decarboxylation and vaporization windows. This structural approach overcomes the constraint of thermal lag and enables the capability to precisely control the chemical conversion of precursors like THCA into active THC within narrow time-and-temperature parameters. The resulting technical effect is the delivery of a highly consistent dose of vaporized active ingredients while minimizing thermal degradation of the botanical substrate.

Claims

This patent contains 33 claims, with claims 1, 10, 17, 21, 25, and 30 serving as the independent claims. The independent claims focus on methods for treating medical disorders or pain and producing plant material vapors through specific multi-stage heating protocols designed to convert precursors into active compounds like THC or CBD and subsequently vaporize them for administration. The dependent claims serve to specify pre-heating and dehumidification parameters, define precise dosage ranges and chemical ratios, identify the specific plant materials and medical conditions targeted, and describe the resistive heating capsule hardware used to execute the vaporization process.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Decarboxylating a precursor
(Claim 17)
The method comprises converting the precursor to the compound by heating the mass of the plant material to a first temperature of 140° to 160° C. for 5 to 15 seconds. This results in a converted mass of plant material containing a decreased quantity of the precursor and an increased quantity of the compound.The process of converting a chemical precursor (such as THCA or CBDA) into an active compound (such as THC or CBD) within a mass of cannabis by applying heat.
Dose of vapor
(Claim 1, Claim 10, Claim 17, Claim 21, Claim 30)
The method may comprise heating the cannabis to form a dose of vapor comprising tetrahydrocannabinol (THC). For instance, the dose of vapor may be administered to a human subject to treat disorders such as pain, and may comprise a dose of THC from 1 mg to 7.5 mg.A specific quantity of vaporized active ingredients, such as THC or CBD, generated from plant material for administration to a subject.
First temperature of 140° to 160° C.
(Claim 1, Claim 10, Claim 17, Claim 30)
Methods of treating disorders comprise heating a volume of THC/THCA-containing cannabis to a first temperature of 140° to 160° C. for 5 to 15 seconds to form a heated volume of the cannabis. This heating stage is performed prior to a second, higher temperature heating stage to form a dose of vapor.A specific initial heating range applied to cannabis or plant material for a duration of 5 to 15 seconds to prepare the material for vaporization, specifically for decarboxylation.
Second temperature of 190° to 200° C.
(Claim 1, Claim 10, Claim 17, Claim 30)
The method additionally comprises heating the heated volume of the cannabis to a second temperature of 190° to 200° C. for 2 to 5 seconds to form a dose of vapor. This second temperature stage is used to vaporize the compound in the converted mass.A specific secondary heating range applied for 2 to 5 seconds to a previously heated or converted mass of plant material to trigger the release of a vapor dose.
Temperature-sensitive component
(Claim 25)
The method comprises heating an initial volume of the plant material to a first temperature to form a heated volume of the plant material in which the first concentration of the temperature-sensitive component is reduced relative to the initial volume. The heated volume is then heated to a second temperature to form the plant material vapor comprising the temperature-sensitive component.A constituent of the plant material whose concentration is modified (reduced or converted) by the application of heat at a specific first temperature.

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US2018104214

ALTRIA CLIENT SERVICES
Application Number
US201715845501
Filing Date
Dec 18, 2017
Publication Date
Apr 19, 2018
External Links
Slate, USPTO , Google Patents