Apparatus For Applying Uniting Bands To Co-Axial Rod-Shaped Articles

Patent No. US4020852 (titled "Apparatus For Applying Uniting Bands To Co-Axial Rod-Shaped Articles") was filed by Reynolds Tobacco R on Jul 7, 1976. The application was issued on May 3, 1977.

What is this patent about?

'852 is related to the field of cigarette manufacturing, specifically to machines that join a filter rod and a tobacco rod using a paper band. These machines face challenges in maintaining alignment, purging defective components, and avoiding damage to the product during the banding process.

The underlying idea behind '852 is to improve the reliability and efficiency of cigarette banding by combining raised pockets on a rotating drum with a vacuum system and a rolling block. This arrangement allows for both positive control of the rods and an opportunity to remove defective components before they cause jams.

The claims of '852 focus on an apparatus comprising a rolling drum with raised pockets, a second rolling surface to engage the articles and cause them to be rolled between the raised pockets, and a vacuum system to hold the articles as they are placed on the rolling drum.

In practice, the machine works by transferring filter and tobacco rods to the raised pockets on the rotating drum. The vacuum system secures the rods, and as the drum rotates, a rolling block causes the rods to roll and wrap the banding paper around them. The raised pockets ensure the rods remain aligned during this process, and any misaligned or defective rods can be purged from the system before reaching the rolling block.

This design differentiates itself from prior approaches by combining the benefits of raised pockets (positive control) with a vacuum system (secure holding) and a rolling block (banding). Earlier designs either lacked positive control, leading to misalignment, or lacked a purging mechanism, causing jams. By integrating these features, the invention aims to reduce downtime, minimize product damage, and improve overall efficiency.

How does this patent fit in bigger picture?

Technical Landscape

In the mid-1970s when '852 was filed, automated assembly of rod-shaped articles, such as filter cigarettes, was typically implemented using mechanical systems with rotating drums and transfer mechanisms. At a time when high-speed manufacturing was crucial, maintaining continuous operation and minimizing downtime were significant engineering constraints. Systems commonly relied on vacuum and mechanical pressure to manipulate and join components, and precise alignment was critical to prevent jams and ensure product quality.

Prosecution Position

The disclosed invention provides an improved apparatus for joining rod-shaped articles by addressing the problem of system jams and product defects caused by misaligned components and the accumulation of waste material. This is achieved through a structural solution that combines raised pockets on a rolling drum with a strategically positioned roll block and vacuum system. The technical effect is a system that allows for the purging of defective components before they cause jams, while also maintaining positive control over the alignment of the articles throughout the assembly process, thereby reducing downtime and improving product quality.

Claims

This patent contains zero claims, therefore there are no independent or dependent claims to analyze.

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US4020852

REYNOLDS TOBACCO R
Application Number
US70315576
Filing Date
Jul 7, 1976
Publication Date
May 3, 1977
External Links
Slate, USPTO, Google Patents