Patent No. US5564442 (titled "Battery Powered Nicotine Vaporizer") was filed by Macdonald on Nov 22, 1995. The application was issued on Oct 15, 1996.
'442 is related to the field of nicotine vaporizers, specifically addressing the problem of second-hand smoke and inefficient nicotine delivery associated with traditional smoking methods. The background acknowledges the drawbacks of cigarettes, pipes, and smokeless tobacco, highlighting the desire for a satisfying nicotine delivery system without the harmful side effects of combustion byproducts and environmental pollution.
The underlying idea behind '442 is to create a compact, self-contained device that combusts a microcharge of tobacco in a controlled manner. This allows the user to inhale a concentrated dose of nicotine vapor in a single breath, ensuring that all smoke is processed by the lungs, thereby eliminating exhaled second-hand smoke. The device aims to replicate the rapid nicotine delivery of cigarettes while minimizing harmful byproducts.
The claims of '442 focus on a nicotine vaporizer comprising a housing with compartments for batteries and tobacco, a firebox cavity to hold a microcharge of tobacco, and an electric coil within the firebox to heat the tobacco to combustion temperature. A suction tube allows the user to inhale the vaporized nicotine. The key is the controlled combustion of a small amount of tobacco, designed to be fully inhaled in one breath.
In practice, the device works by the user manually loading a small amount of tobacco into the firebox. Upon pressing a button, the electric coil heats the tobacco, vaporizing the nicotine. The user then inhales through the suction tube, drawing air through the heated tobacco and into their lungs. The design ensures that the amount of smoke produced is small enough to be fully absorbed, preventing any exhaled smoke.
The differentiation from prior approaches lies in the controlled combustion of a microcharge of tobacco. Unlike devices that attempt to vaporize nicotine without combustion, this invention embraces combustion but limits it to a small, fully inhalable quantity. This approach aims to deliver a cigarette-like experience without the environmental and health drawbacks of traditional smoking, by ensuring that no smoke is exhaled.
In the mid-1990s when '442 was filed, battery-powered devices were at a stage when energy density and miniaturization were significant hardware constraints. At a time when electronic circuits were typically implemented using discrete components and basic integrated circuits, achieving precise control over heating elements within a compact form factor was non-trivial. Systems commonly relied on analog control mechanisms rather than sophisticated digital control.
The disclosed nicotine vaporizer addresses the problem of delivering nicotine in a manner that mimics the experience of smoking while minimizing the release of second-hand smoke. The device achieves this by integrating a battery power source, a tobacco supply compartment with a metering mechanism, and an electrical resistance heating element within a handheld housing. This architectural shift enables the controlled combustion of microcharges of tobacco, producing a volume of nicotine vapor that can be fully inhaled and retained in the user's lungs, thereby overcoming the technical constraint of environmental smoke pollution.
This patent contains zero claims, therefore there are no independent or dependent claims to analyze.

The dossier documents provide a comprehensive record of the patent's prosecution history - including filings, correspondence, and decisions made by patent offices - and are crucial for understanding the patent's legal journey and any challenges it may have faced during examination.
Get instant alerts for new documents