Additional safety device for sear mechanism for firearms

Patent No. US7213359 (titled "Additional safety device for sear mechanism for firearms") on Jul 1, 2004. The application was issued on May 8, 2007.

What is this patent about?

’359 is related to the field of firearm sear mechanisms and safety systems. Specifically, it addresses the technical challenge of preventing accidental discharges caused by high-energy impacts or drops, where inertial forces might otherwise cause the internal firing components to shift and release the hammer without a trigger pull.

The underlying idea behind ’359 is to utilize a gravity-and-inertia-sensitive blocking member that physically obstructs the firing sequence only when the firearm experiences sudden acceleration. By placing a movable mass within a specialized geometric housing, the system can distinguish between a deliberate trigger pull and an accidental drop, using the physical displacement of the mass to lock the sear mechanism in place during an impact event.

The claims of ’359 focus on a sear mechanism featuring a fixed sear tooth integral to the sear box and a hammer that undergoes a unique two-stage release motion consisting of an initial translation followed by rotation. Central to the claims is an additional safety device comprising an interposing element, such as a sphere, situated within a housing defined by two opposing inclined planes that guide the element into a blocking position under the firing pin latch during an inertial event.

In practical operation, the interposing element rests in a neutral, low-point seat between the inclined planes during normal handling, allowing the firing pin latch to move downward freely when the trigger is pulled. However, if the firearm strikes the ground on its muzzle or butt, the resulting inertia forces the element to climb one of the ramps. Once elevated, the element acts as a mechanical shim that prevents the latch from descending, thereby keeping the hammer mounting tooth securely engaged with the fixed sear tooth.

This approach differentiates itself from prior art by moving away from complex, multi-lever linkages that are prone to wear and accidental disengagement. By integrating the sear tooth directly into the sear box and employing a passive inertial block, the design allows for the use of lightweight polymers for the hammer and sear components. This reduces the overall mass of the firearm while simultaneously increasing drop-safety reliability through a simple, gravity-resetting mechanism.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2000s when ’359 was filed, sear mechanisms for portable firearms were typically implemented using a mobile sear or pawl pivoted to the firearm body to hold the hammer in a cocked position. At a time when systems commonly relied on the mechanical engagement of metal teeth between a trigger-actuated lever and the hammer, maintaining safety against accidental discharge was often managed through manual external safeties or internal blocks that required direct user intervention. Hardware constraints related to the wear of interfacing contact surfaces made the use of non-metallic components in the firing chain non-trivial, necessitating robust metal-on-metal architectures that were susceptible to inertial release or disengagement when subjected to significant impact forces or unforeseen vibrations.

Prosecution Position

The disclosed invention represents a technical advancement through the integration of a passive safety device that utilizes an interposing element slidably mounted within a specialized housing featuring inclined planes. This architectural shift moves away from traditional static blocks by employing a dynamic interposing element that occupies a neutral seat during normal operation but automatically shifts to a blocking position in response to external forces. This configuration enables a dual-action hammer release—comprising an initial translation step followed by a rotary step—while ensuring that the firing pin latch cannot move downward to disengage the hammer unless the trigger is voluntarily pulled. The technical effect achieved is a fail-safe mechanism that overcomes the constraint of inertial sear disengagement without requiring the operator to manually engage a safety lock.

Claims

The patent contains a total of 18 claims, with claims 1 and 17 serving as the independent claims. These independent claims focus on a sear mechanism for firearms featuring a hammer that undergoes both translational and rotary motion, a fixed sear tooth integral to the sear box, and a safety device utilizing an interposing element slidably mounted within a housing of inclined planes to selectively prevent the disengagement of the hammer. The dependent claims serve to further define the mechanical components and geometry of the system, specifying details such as the spherical shape of the safety element, the configuration of the trigger return spring, the specific arrangement of the firing pin latch and connection levers, and the material composition of the hammer and sear tooth.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Firing pin latch
(Claim 1, Claim 17)
The sear device 17 comprises at one end an engagement element 43 mounted on said hammer pin 31 said pin being adapted to cause said hammer pin to advance in said slot 32. The interposing element 60 is slidably mounted below the firing pin latch 43. The safety device prevents the pin latch 43 from moving downwardly to disengage hammer 16.An engagement element mounted on the hammer pin that controls the advancement of the hammer within a slot to facilitate the transition between cocking and striking positions.
Inclined plane element
(Claim 1, Claim 17)
The interposing element 60 is slidably mounted in a housing having a first inclined plane element 63 and a second inclined plane element 63A. These are arranged between lateral walls 62 to form a seat 61. This seat holds element 60 in a first position where it does not interfere with the operation of the firing pin latch 43.Structural surfaces within the safety device housing (specifically a first and second inclined plane) that define a seat to position and guide the movement of the interposing element.
Initial translation step
(Claim 1, Claim 17)
The motion between said cocking position A and said striking position B of said hammer 16 comprising an initial translation step and a subsequent rotary step under the action of said elastic thrust element 33. The engagement element 43 is adapted to cause said hammer pin to advance in said slot 32.The first phase of the hammer's movement from the cocking position toward the striking position, occurring before the hammer undergoes rotation.
Interposing element
(Claim 1, Claim 17)
The additional passive safety device prevents the hammer 16 from being accidentally released by the disengagement of sear tooth 41 from mounting tooth 40 by an impact force or unforeseen vibration. The passive safety device comprises an interposing element 60 which is slidably mounted below the firing pin latch 43. This element is held in a first position where it does not interfere with the operation of the firing pin latch 43 but allows said element 60 to move into a position where it prevents the pin latch 43 from moving downwardly to disengage hammer 16.A safety component slidably mounted within a housing that acts as a physical block to prevent the downward movement of the firing pin latch during unintended impacts or vibrations.
Sear tooth
(Claim 1, Claim 17)
The hammer 16 is equipped with a mounting tooth 40 for engaging sear tooth 41. The sear tooth 41 is fixed and integral with said sear box 12. The motion between a cocking position A is in engagement with said sear tooth 41.A fixed engagement point that is integral with the sear box, designed to catch and hold the hammer's mounting tooth when the firearm is in the cocking position.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
4:25-cv-00299Jun 6, 2025Abc Ip, Llc V. Harrison Gunworks Llc

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US7213359

Application Number
US10883559A
Filing Date
Jul 1, 2004
Publication Date
May 8, 2007
External Links
Slate, USPTO , Google Patents