Patent No. US7322946 (titled "Massage apparatus") on Mar 21, 2005. The application was issued on Jan 29, 2008.
’946 is related to the field of personal massage devices, specifically power-operated foot massagers designed to alleviate muscle tension and fatigue. Traditional home massagers typically rely on simple vibration, rollers, or kneading balls that move in a uniform direction, often failing to provide the targeted, multi-directional stimulation required for effective reflexology. The invention addresses the need for a more sophisticated mechanical interface that can deliver localized pressure and thermal therapy simultaneously to specific regions of the foot, such as the arch or heel.
The underlying idea behind ’946 is the use of a dual-element concentric drive system that allows two separate massage surfaces to rotate independently within the same footprint. By nesting a circular inner member inside an annular outer member, the device can apply shear forces and complex kneading patterns that a single rotating head cannot achieve. This geometry allows the motor to drive the two surfaces in opposite directions, creating a counter-rotational effect that stretches and kneads the skin and muscle tissue more effectively than standard unidirectional massagers.
The claims of ’946 focus on a massage center architecture where an outer massage member at least partially surrounds an inner massage member in a concentric configuration. The independent claims specifically protect the mechanical coupling of these members to a motor to enable separate rotation, the specific implementation of two such centers spaced apart for simultaneous foot treatment, and the integration of a heating assembly directly within the rotating members. This ensures that the therapeutic heat is applied precisely at the point of mechanical contact.
In practice, the invention utilizes a planetary-style gear train to translate the motor's output into counter-rotating motion. A central gear shaft drives the inner massage member, which then transfers motion through intermediate counter-clockwise gears to a ring gear located on the hub of the outer member. Both members are topped with covers containing captured massage balls that act as rolling pressure points. This arrangement allows the device to maintain high torque and consistent rotation even when the user applies significant body weight to the massage centers.
The system differentiates itself from prior art by embedding infrared lamps directly onto a rotating printed circuit board within the massage heads. By using a brush-and-conductor plate assembly, the device maintains electrical continuity to the lamps while they spin, allowing the heat source to move with the massage nodes. Furthermore, the use of translucent covers ensures that the infrared energy penetrates the skin efficiently, combining deep-tissue mechanical kneading with thermal therapy in a way that stationary heating elements or simple vibrating pads cannot match.
In the mid-2000s when ’946 was filed, personal massage devices were typically implemented using single-axis mechanical assemblies that provided uniform vibration or unidirectional rotation across a contact surface. At a time when systems commonly relied on fixed-motion rollers or basic kneading balls driven by a central motor, providing localized, multi-directional stimulation was often limited by the complexity of the internal drive systems. Furthermore, when hardware constraints made the integration of thermal therapy non-trivial, heating elements were generally separated from the mechanical massage components, often resulting in a lack of targeted heat application at the specific point of mechanical contact.
The disclosed invention represents a technical advancement through an architectural shift in the drive mechanism and the integration of thermal components directly within the moving massage assembly. By utilizing a concentric arrangement of inner and outer massage members coupled via a gear train, the system enables simultaneous counter-rotation from a single motor source, creating a localized kneading effect that overcomes the limitations of unidirectional motion. The integration of a heating assembly, specifically utilizing infrared lamps on a printed circuit board housed within the rotating members, enables the simultaneous delivery of mechanical and thermal energy to a targeted area. This configuration achieves a more precise application of therapeutic forces while maintaining a compact housing footprint suitable for portable use.
The patent contains a total of 19 claims, with claims 1, 18, and 19 serving as the independent claims. These independent claims focus on the core mechanical structure of a massage apparatus, specifically a housing containing a motor that drives concentric inner and outer massage members to rotate either separately, in opposite directions, or in conjunction with an integrated heating assembly. The dependent claims serve to further define the physical characteristics and functional features of the device, such as specific gear train configurations for counter-rotation, the use of massage balls and translucent covers, the inclusion of infrared heating elements, and various housing enhancements like raised ribs, multi-function switches, or bath chamber integrations.
Definitions of key terms used in the patent claims.
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