Patent No. US7976485 (titled "Massager moves on undulated track") on May 25, 2007. The application was issued on Jul 12, 2011.
’485 is related to the field of automated massage appliances, specifically those designed to follow the anatomical contours of the human spine. Traditional massagers often move along a fixed, straight path, which fails to maintain consistent contact with the natural curves of the neck, back, and waist. The invention addresses the need for a mechanical system that can navigate these varying elevations to provide a more effective and ergonomic massage experience.
The underlying idea behind ’485 is the decoupling of the driving force from the massaging path through a dual-track guidance system. Instead of the entire mechanism following a single rail, the device splits the movement between a stable, linear reference track and a secondary, contoured track. By pivotally connecting the massaging head to a motorized towing unit, the system allows the head to tilt and shift vertically in response to the undulated rail while the drive mechanism remains securely anchored to a straight path.
The claims of ’485 focus on a specific mechanical architecture comprising a base with both a linear track and an undulated track working in tandem. A tow unit translates along the linear track, serving as the primary mover, while a rigid massaging core is pivotably attached to this tow unit. The core is uniquely constrained: one part of its housing is forced to follow the undulating path, while the pivot point follows the linear path, creating a controlled, rocking motion that mimics the human profile.
In practice, the invention utilizes a dual-headed worm motor mounted directly on the massaging core to handle two tasks simultaneously. One end of the motor drives a gear set that meshes with a threaded stationary shank to propel the unit forward or backward. The other end of the motor independently powers the rotation of the massaging heads. This integrated drive approach eliminates the need for complex external cabling or multiple motors to manage both travel and massage functions.
This design differs from prior approaches by replacing rigid, rectilinear movement with a contour-following pivot mechanism. While older massagers often lost contact with the lower back or neck, the undulated track in this system actively pushes the massaging core toward the user's body at specific intervals. By aligning the pivot axis with the transmission gears, the device maintains a constant mechanical connection and power delivery even as the massaging core rises and falls along the steep slopes of the neck and waist.
In the mid-2000s when ’485 was filed, automated massage devices were typically implemented using fixed-position vibratory motors or massaging heads that traveled along strictly rectilinear paths. At a time when mechanical guidance systems commonly relied on straight-line rails or static electromagnetic hammers, providing consistent contact across the varying contours of the human anatomy was difficult. Hardware constraints in the drive assemblies of that era often necessitated separate, bulky motor configurations for translation and rotation, making it non-trivial to design a compact system capable of maintaining pressure against the complex curvatures of the neck and lower back.
The disclosed invention represents a technical advancement through the integration of a dual-track architecture that decouples the drive path from the contact path. By utilizing a tow unit that slides along linear tracks while pivotally connected to a massaging core guided by separate undulated tracks, the system achieves a rise-and-fall motion that conforms to physiological contours. This architectural shift is further enabled by a dual-headed worm motor configuration that simultaneously powers the lateral translation of the assembly and the rotation of the massage heads. This structural solution overcomes the constraint of intermittent contact found in rectilinear systems, enabling the device to exert consistent force along the slope of the neck and the curvature of the waist.
The patent contains a total of 7 claims, with claim 1 serving as the sole independent claim. This primary claim focuses on a body massager featuring a base with both linear and undulated tracks, a tow unit, and a massaging core driven by a dual-headed worm gear motor that simultaneously powers the translation of the core and the movement of the massaging members. The dependent claims serve to further define the mechanical drive system, specifying gear arrangements and shaft configurations, while also detailing the specific ergonomic contours and structural variations of the tracking system.
Definitions of key terms used in the patent claims.
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