Patent No. US7988232 (titled "Vehicle seat, particularly commercial vehicle seat") on Dec 4, 2007. The application was issued on Aug 2, 2011.
’232 is related to the field of vehicle seating, specifically the mechanical support structures used in commercial vehicle seats. It addresses the design of scissors-type stands that allow for height adjustment while maintaining stability and smooth movement along the seat frame.
The underlying idea behind ’232 is to eliminate mechanical play in a seat’s height-adjustment mechanism by using a dual-element bearing system that separates load-bearing from tolerance compensation. While a wheel handles the primary vertical forces, a specialized sliding block acts as a wedge against an angled guide rail. By applying lateral pressure to this slider, the system converts horizontal force into a vertical clamping effect, effectively sandwiching the mechanism into the frame to prevent rattling or wobbling.
The claims of ’232 focus on a bearing mechanism that combines a double cone wheel with a non-rotating slider. The slider features specific planar surfaces that meet at an edge and engage with an inclined guide track. This geometry ensures that as the rockers move longitudinally to adjust seat height, the slider maintains constant contact with the frame at a specific angle, while the double cone wheel centers itself on a triangular or roof-shaped rail to provide lateral and vertical stability.
In practice, the invention works by mounting the wheel and slider on a common cross bar that connects the scissor rockers. A spring inside the cross bar pushes the slider outward against the inclined surface of the frame. Because the guide is sloped, this outward pressure forces the entire assembly to seat firmly against the rails. The isosceles triangle profile of the lower guide rail acts as a self-centering track for the double cone wheel, ensuring the seat remains aligned even under heavy loads or during vibration.
This approach differs from prior solutions that relied solely on rollers, which often suffer from multi-directional backlash or require complex, multi-wheel assemblies to achieve stability. By replacing one of the rollers with a spring-loaded slider acting on an angled plane, the invention achieves a backlash-free state in both the vertical and transverse directions simultaneously. This design simplifies the bearing architecture while providing a more robust direct power flux from the seat occupant through to the vehicle chassis.
In the mid-2000s when ’232 was filed, vehicle seat suspension systems were typically implemented using scissors-type stands where intersecting rockers were guided along frame rails to facilitate height adjustment. At a time when these mechanical interfaces commonly relied on standard cylindrical rollers or simple sliding blocks within U-shaped channels, achieving a balance between smooth longitudinal movement and the elimination of lateral or vertical play was non-trivial. Engineering constraints of the era often required a trade-off between tight manufacturing tolerances and the operational fluidity of the seat base, as standard bearing architectures frequently allowed for mechanical backlash that resulted in noise, vibration, and harshness (NVH) issues within the cabin environment.
The disclosed invention achieves a technical advancement in seat base stability through an architectural shift in the bearing mechanism that decouples load-bearing functions from play-compensation functions. By integrating a rotatably mounted wheel that rolls along a specific guide path with a separate slider element acting against an inclined guide surface, the system enables a backlash-free interface. The technical effect is a self-centering and pretensioned assembly where the inclined geometry of the guides allows for simultaneous compensation of tolerances in both the transverse and vertical directions. This configuration overcomes the constraint of mechanical play without impeding the longitudinal travel of the scissors stand, ensuring structural integrity through a direct power flux while maintaining smooth adjustment characteristics.
This patent contains a total of 19 claims, with claims 1, 10, and 19 serving as the independent claims. These independent claims focus on a vehicle seat assembly featuring a scissors-stand and a bearing mechanism that utilizes a slider with inclined planar surfaces and a double cone wheel to facilitate longitudinal movement along specific guide rails. The dependent claims serve to further define the structural geometry of the guide profiles, the transverse displacement and pretensioning of the bearing components, and the specific mounting configurations of the wheels and sliders within the seat frame.
Definitions of key terms used in the patent claims.
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