Electric soap dispenser

Patent No. US8096445 (titled "Electric soap dispenser") on Feb 1, 2008. The application was issued on Jan 17, 2012.

What is this patent about?

’445 is related to the field of automated liquid dispensers, specifically battery-powered electric soap dispensers. These devices are designed to provide hands-free operation in residential and public environments to improve hygiene and reduce the transmission of germs. The technical challenge addressed involves ensuring consistent performance and reliable triggering in varying environmental conditions, such as fluctuating ambient light and declining battery voltage.

The underlying idea behind ’445 is that an automated dispenser must be able to distinguish between an intentional user trigger and environmental noise while maintaining a consistent output volume as its power source depletes. The invention achieves this by integrating a light read module that calibrates the system against ambient light levels and a power supply sense module that adjusts the motor’s operation based on real-time battery health. This ensures that the pump delivers a uniform dose of soap regardless of whether the batteries are fresh or nearly exhausted.

The claims of ’445 focus on a control architecture that utilizes a pulsed infrared signal at a predetermined frequency to detect the presence of an object. By requiring the receiver to detect a specific frequency of reflected light pulses, the system can filter out constant or random light interference. The independent claims specifically protect the combination of this frequency-based sensing with a light read module that stores ambient values to create a baseline for comparison, effectively eliminating false triggers caused by lamps or sunlight.

In practice, the dispenser employs a power supply sense module that applies a load to the battery before a dispensing cycle to measure its true voltage. Based on this reading, the electronic control unit calculates a scaled motor drive time, extending the duration of the pump's operation as the voltage drops to ensure the volume of soap ejected remains constant. This mechanism prevents the common problem of automated dispensers becoming sluggish or under-dispensing as the batteries age.

The invention differentiates itself from prior art by moving beyond simple motion detection to a more robust frequency-matched reflection and calibration logic. While traditional dispensers might be fooled by a bright flash of light or provide inconsistent doses as power fades, this system uses its internal logic to compensate for both environmental and electrical variables. Furthermore, the inclusion of a fault detection module ensures the device stops operation and alerts the user when the power level is no longer sufficient to guarantee a proper dispense cycle.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2000s when ’445 was filed, automated washroom fixtures were increasingly common in public facilities, at a time when hands-free operation was typically implemented using infrared sensors to trigger discrete, fixed-volume dispensing cycles. When systems commonly relied on simple binary logic to activate pumps, hardware constraints made it non-trivial to maintain consistent performance as battery voltage decayed or to prevent clogs caused by soap drying in the nozzle during periods of inactivity. Furthermore, at a time when sensor modules were often continuously powered, power management was typically limited to basic sleep modes rather than high-frequency, low-duration polling cycles to conserve energy.

Prosecution Position

The disclosed invention represents a technical advancement in automated dispensing through an architectural shift that integrates adaptive control logic with a multi-modal mechanical system. By incorporating a power supply sense module that applies a load to determine a scaled motor drive time, the system overcomes the technical constraint of inconsistent dispensing volumes caused by fluctuating battery voltage. Additionally, the integration of a reversible pump enables a suck-back capability that prevents dripping and facilitates a cyclic clog-clearing mode, while the use of a light read module for ambient light calibration enhances sensor reliability against false triggers. These features collectively enable a more robust, energy-efficient device capable of both automated proximity-based dispensing and manual override for continuous flow.

Claims

This patent contains a total of 20 claims, with claims 1, 2, 6, 11, 16, and 18 serving as the independent claims. These independent claims generally focus on a portable, battery-powered electric soap dispenser featuring an infrared trigger sensor that utilizes specific pulse frequencies and ambient light comparison modules to prevent false activations, while also incorporating electronic control units for managing motor actuation and power supply monitoring. The dependent claims serve to further define specific operational parameters, such as battery power sources, detailed light calibration routines, motor drive time scaling based on voltage, and fault detection behaviors including reset protocols and timeout checks during the dispensing cycle.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Fault detection module
(Claim 1, Claim 16)
The fault detection module is configured to stop operation of the motor and to provide an indication of a fault if the battery's power is below a predetermined level. This prevents the device from operating in an unreliable state when the power supply is insufficient. It serves as a protective measure for the electronic control unit and the motor.A safety and maintenance component that monitors battery levels and halts the motor if the power is insufficient for reliable operation.
Light read module
(Claim 1, Claim 6, Claim 11, Claim 16)
The light read module can be activated to read ambient light values when there is no object near the sensor and to store the detected light values as a calibration value. These stored calibration values are compared with detected light reflections to determine if the reflections are more intense than the ambient light. This process makes the sensor less susceptible to false detections caused by other light reflecting sources in the room, such as lamps and interior lighting.A component within the electronic control unit that detects, stores, and processes ambient light levels to calibrate the trigger sensor against environmental interference.
Power supply sense module
(Claim 1, Claim 11)
The power supply sense module is configured to apply a load to the power supply and to sense a power supply voltage and create a scaled motor drive time value based on the sensed power supply voltage. By changing the manner in which power is drawn from the batteries as the power drains over time, the device can provide consistent performance. Initially, less than full power is applied, and as battery power drops, greater effective loads are put on the battery to compensate for its reduced charge.A monitoring circuit that evaluates the battery's current state under load to adjust the motor's operation time, ensuring consistent soap delivery as the battery depletes.
Predetermined frequency of a plurality of reflected infrared light pulses
(Claim 1, Claim 2, Claim 11, Claim 16, Claim 18)
The sensor can be of the type that emits a predetermined frequency of light during operation. When a user's hand moves in front of the sensor and reflects back the infrared light at the same frequency it was being emitted for a predetermined period of time, the controller is activated. This allows the device to differentiate between a valid trigger and ambient light reflections.A specific rate or pattern of light emissions used to distinguish the dispenser's own trigger signal from other light sources in the environment.
Scaled motor drive time value
(Claim 1, Claim 11)
The dispenser can include a module which applies a load across the battery, then senses the voltage across the battery and creates a scaled motor drive time value prior to each use. This ensures motor speeds and soap dispersion times are substantially similar each time the soap dispenser is used. As a result, the operation of the pump is more uniform over a longer period of time even as the battery power drains.A variable duration for motor activation that is calculated based on the measured voltage of the power supply to maintain uniform soap dispensing volume.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
4:25-cv-00503May 22, 2025Simplehuman Llc V. Hms Manufacturing Company Llc

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US8096445

Application Number
US12024945A
Filing Date
Feb 1, 2008
Publication Date
Jan 17, 2012
External Links
Slate, USPTO , Google Patents