Single-motor massager

Patent No. US8192379 (titled "Single-motor massager") on Jun 13, 2008. The application was issued on Jun 5, 2012.

What is this patent about?

’379 is related to the field of automated body massagers, specifically those designed to translate a massaging mechanism along a track to cover a wide area of a user’s body. Traditionally, these devices required separate actuators to handle the distinct tasks of rotating the massage nodes and driving the lateral movement of the carriage. This dual-motor requirement increased mechanical complexity, manufacturing costs, and the overall weight of the device, creating a need for a more streamlined transmission system.

The underlying idea behind ’379 is to consolidate both the massaging action and the carriage locomotion into a single power source by using a unified drivetrain. By employing a worm gear interface to drive a vertical shaft, the system can simultaneously rotate the massage nodes while tapping off a portion of that rotational energy to drive a horizontal gear shaft. This design eliminates the need for a second motor by using a specific arrangement of perpendicular gears to convert the high-speed rotation of the motor into both the kneading motion and the steady tracking along the base.

The claims of ’379 focus on a mechanical architecture where a single motor drives a worm rod that meshes with a main gear drive on a movable carriage. This main gear drive is the central hub of the invention; it is coupled to a massage device for user contact and simultaneously features an inclined gear that meshes with a corresponding inclined gear on a transverse shaft. This transverse shaft terminates in two gears that engage parallel racks on the base, ensuring that the rotation of the motor directly results in the linear travel of the entire assembly.

In practice, the invention works by utilizing the inclined gear interface to change the axis of rotation from the vertical massage column to the horizontal drive axle. As the motor spins the worm rod, it turns the main gear drive, which rotates the massage nodes. Because the main gear drive is linked to the gear shaft assembly via the 45-degree inclined teeth, the rotation is transmitted to the side gears, which walk along the racks. This ensures that the massage nodes are always active whenever the carriage is in motion, providing a continuous treatment as the device travels.

This approach differs from prior solutions by replacing complex guide systems and secondary motors with a synchronized gear rack mechanism. By using two racks on either side of the base, the carriage maintains stability and prevents jamming without requiring heavy-duty rails. The integration of reverse switches on the base allows the single motor to change direction at the ends of the track, providing a fully automated, full-body massage experience with a significantly reduced component count and a simplified assembly process.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2000s when ’379 was filed, automated mechanical massagers were typically implemented using multi-motor architectures to manage distinct degrees of freedom. At a time when systems commonly relied on dedicated independent actuators to separate the rotational massage motion from the lateral translation of the carriage, the synchronization of these movements required complex electronic control logic and redundant power transmission components. Hardware constraints involving the weight and volume of multiple motors made the design of compact, portable massage units non-trivial, as engineers frequently had to balance the mechanical stability of the guide system against the overall manufacturing complexity and material costs associated with dual-drive assemblies.

Prosecution Position

The disclosed invention achieves a technical advancement through an architectural shift that consolidates both the primary massage rotation and the carriage translation into a single-motor drive system. By integrating a gear shaft assembly featuring a rod with terminal gears and a central inclined gear, the system establishes a direct mechanical linkage between the motor's output and the gear racks on the base. This structural solution enables the simultaneous execution of localized massage functions and broad-area movement through a unified transmission path. The resulting technical effect is a reduction in mechanical complexity and component count while maintaining stable, synchronized movement across the massage area, overcoming the reliability and cost constraints inherent in multi-motor configurations.

Claims

This patent contains a total of 20 claims, with claim 1 being the sole independent claim. The independent claim focuses on a single-motor massager featuring a base with parallel gear racks, a movable carriage, and a gear shaft assembly that translates motor power into both carriage movement and the rotation of a massage assembly via a worm rod and inclined gear arrangement. The dependent claims generally serve to provide additional mechanical details, such as secondary gear drives and massaging devices, specific housing configurations, ball-bearing carriage supports, particular gear tooth angles, and the inclusion of limit or reverse switches on the base.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Gear racks
(Claim 1)
The base (10) has two gear racks (13) mounted respectively on the two sides of the top surface of the base (10) and are parallel to the grooves (11). The gear shaft assembly moves along the gear racks smoothly and stably. Because the gear racks are in pair and set equally, the gear shaft assembly moves along the gear racks smoothly and stably.A pair of parallel linear toothed tracks mounted on the sides of the base that engage with the gears of the gear shaft assembly to guide the carriage's longitudinal movement.
Gear shaft assembly
(Claim 1)
The gear shaft assembly (30) is mounted on the carriage, and is mounted movably on the gear racks of the base. It has a rod, two gears and an inclined gear. The rod is mounted rotatably on the carriage and mounted across the gear racks of the base, while the gears are attached securely to the ends of the rod to engage the gear racks.A mechanical transmission unit mounted on the carriage that translates rotational motion from the motor to linear motion along the base via a rod, two end gears, and an inclined gear.
Inclined gear
(Claim 1)
The inclined gear is mounted securely around the rod and has inclined teeth. The main gear drive has an inclined gear connecting to the gear shaft assembly and engaging the inclined gear of the gear shaft assembly. This engagement allows the main gear drive to drive the gear shaft assembly to move along the two gear racks.A gear featuring angled teeth designed to mesh with a corresponding gear at an angle, specifically used here to transfer power between the massage assembly and the gear shaft assembly.
Main gear drive
(Claim 1)
The main gear drive has an inclined gear connecting to the gear shaft assembly and engaging the inclined gear of the gear shaft assembly. The main massaging device connects to and is rotated by the main gear drive. The motor has a worm rod extending out of the motor and meshed with the main gear drive.A gear-based transmission mechanism within the massage assembly that receives input from the motor's worm rod and simultaneously drives both the massaging device and the gear shaft assembly.
Worm rod
(Claim 1)
The motor (50) is mounted securely on the carriage and has a worm rod extending out of the motor and meshed with the main gear drive. When a user turns on the single-motor massager, the motor rotates the main massaging device of the massage assembly. Furthermore, the main gear drive of the massage assembly drives the gear shaft assembly to move along the two gear racks.A threaded shaft extending from the motor that acts as a driving screw to rotate the gear of the main gear drive.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-01074Sep 12, 2025Hyper Ice, Inc. v. Namirsa, Inc.

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US8192379

Application Number
US12139371A
Filing Date
Jun 13, 2008
Publication Date
Jun 5, 2012
External Links
Slate, USPTO , Google Patents