Patent No. US8339272 (titled "Circuit breaker locator") on Aug 7, 2009. The application was issued on Dec 25, 2012.
’272 is related to the field of electrical test equipment, specifically tools used for tracing conductors and identifying specific circuit interrupters, such as breakers or fuses, within a power distribution panel. In complex wiring environments, identifying which breaker controls a specific outlet often leads to false positives due to electromagnetic coupling between adjacent wires or electrical noise from motors and dimmers. The patent addresses the need for a more reliable, noise-immune method to isolate a single branch circuit without manually tripping breakers.
The underlying idea behind ’272 is the use of a highly specific, symmetrically ramped current pulse sequence that allows a receiver to distinguish the target signal from background noise and orientation-dependent flux. By utilizing a constant current source and an integrator, the transmitter generates pulses that increase linearly, plateau at a maximum value, and then decrease linearly with a fall time identical to the rise time. This linear symmetry ensures that a differentiating pickup coil in the receiver produces consistent rectangular pulses regardless of the direction of current flow, eliminating the need for the user to rotate the probe when moving between different sides of a breaker panel.
The claims of ’272 focus on a transmitter and receiver system that induces a sequence of current pulses into a branch circuit where the pulses are separated by non-equal time intervals. Specifically, the independent claims require that each pulse has a linear rise and fall of equal duration and that the controller initiates these pulses at predefined, staggered intervals so that the spacing between successive pairs is not uniform. The receiver is claimed as a device that validates both the specific timing of these intervals and the characteristic rise or fall times of the detected pulses before alerting the user.
In practice, the transmitter acts as a current pump that creates a low-impedance load across the hot and neutral lines in a controlled, ramped fashion. Because the receiver’s pickup coil naturally differentiates the signal, the linear slopes of the current pulses are converted into rectangular voltage spikes. The system’s reliance on a multi-pulse sequence with unique spacing acts as a temporal signature; the receiver only triggers an alert if it detects the exact pattern of pulses at the correct intervals, effectively filtering out random spikes or periodic noise from other electronic devices.
This approach differs from prior solutions that typically used simple relaxation oscillators or high-frequency bursts, which are prone to interference and require manual gain adjustments to resolve ambiguity. By combining asymmetric pulse spacing with symmetric pulse shaping, the invention ensures that the receiver can identify the correct breaker even in high-noise environments. Furthermore, the identical rise and fall times solve the common industry problem of signal polarity, allowing the probe to function identically on both the left and right bus bars of a distribution panel without physical reconfiguration.
In the late 2000s when ’272 was filed, electrical circuit identification was typically implemented using relaxation oscillators or thyristor-based transmitters that induced rapid, high-frequency current spikes into a branch circuit. At a time when systems commonly relied on simple pulse repetition rates to distinguish signals, hardware constraints made it non-trivial to isolate the target circuit from electromagnetic coupling and harmonic interference generated by adjacent breakers or electronic loads like light dimmers. Consequently, identifying a specific circuit interrupter often required manual gain adjustments or iterative trial-and-error due to the lack of sophisticated signal discrimination in the receiver hardware.
The disclosed invention represents a technical advancement through the integration of a bipolar constant current source and an integrator to generate a specific, controlled current pulse waveform characterized by symmetrical, linear rise and fall times. This architectural shift moves away from erratic current spikes toward a predictable pulse sequence with non-equal intervals, enabling a high degree of signal specificity. The technical effect achieved is a significant reduction in false positives; the receiver utilizes a microcontroller to validate both the precise pulse width and the temporal spacing of the sequence against expected gate signals. This approach overcomes the constraints of electromagnetic crosstalk in dense power distribution panels by ensuring that only a signal matching the transmitter’s unique geometric and temporal signature triggers an indication.
This patent contains 11 total claims, with claims 1, 8, and 9 serving as the independent claims. The independent claims focus on a circuit and system for identifying branch circuit interrupters or locating wires by inducing specific current pulses characterized by linear rise and fall times and irregular, predefined time intervals between pulses. The dependent claims serve to further define the operational environment, such as AC or DC circuits, and specify technical components of the detection hardware, including pickup coils, signal processors, gate circuits, and peak detectors used to validate the pulse timing and magnitude.
Definitions of key terms used in the patent claims.
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