Variable height support

Patent No. US8544391 (titled "Variable height support") on Dec 12, 2011. The application was issued on Oct 1, 2013.

What is this patent about?

’391 is related to the field of adjustable support structures, specifically height-adjustable platforms designed for use in demanding environments like military vehicles. These platforms must provide a stable standing surface for operators while allowing for rapid, reliable vertical repositioning. The background context highlights the need for a mechanism that can be operated easily—often with a single hand—in confined spaces where traditional two-handed locking pins are impractical or difficult to align.

The underlying idea behind ’391 is a one-way ratcheting lift mechanism that allows a user to raise the platform simply by pulling it upward without needing to engage any manual releases. The core inventive insight is the integration of a spring-biased toothed bar that automatically yields to upward movement but immediately locks against downward force. This creates a “step-and-lock” functionality where the platform can be incrementally elevated and securely held at various heights through a continuous lifting motion, while requiring a deliberate actuator movement only for descent.

The claims of ’391 focus on a control assembly featuring a pivoting toothed bar and a secondary safety lock. The independent claims specify a ratchet subassembly where the toothed bar is biased toward an engaged position to block downward movement across a range of vertical locations. A critical limitation in the claims is the inclusion of a locking pin that physically passes through both the platform and the toothed bar. This pin must be moved to an unlocked state before the main actuator can shift the toothed bar into a disengaged position to allow the platform to be lowered.

In practice, the platform is supported by a scissors-link base where the ends of the links translate horizontally along tracks as the height changes. One of these translating ends includes a post that interacts directly with the teeth of the pivoting bar. When the platform is lifted, the post pushes past the ramped edges of the teeth; however, when the lifting force is removed, the flat blocking surface of the tooth catches the post to prevent collapse. To lower the unit, the user must first disengage the safety pin and then move the handle-style actuator to pivot the entire toothed bar away from the path of the post.

This design differs from prior approaches by eliminating the need for simultaneous two-handed manipulation of spring-loaded pins on opposite sides of a frame. By using a centralized ratchet and a single actuator, the system allows for “on the fly” adjustments even when the operator has limited visibility or dexterity. Unlike traditional ball-lock pins that require precise hole alignment, the ratcheting teeth provide automatic, discrete locking points, while the secondary locking pin ensures that the platform remains at the chosen height even under the heavy vibration and shifting loads typical of off-road vehicle use.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2010s when ’391 was filed, adjustable standing platforms for specialized vehicle environments were typically implemented using manual locking systems that required multi-point physical engagement. At a time when height adjustment commonly relied on the simultaneous manipulation of independent spring-loaded pins or ball-lock fasteners on opposite sides of a structure, hardware constraints made rapid, single-handed reconfiguration non-trivial. These systems often necessitated precise alignment of discrete apertures while supporting the weight of the platform, a task that was particularly difficult when operating within confined spatial envelopes or when the operator's dexterity was limited by protective equipment.

Prosecution Position

The disclosed invention achieves a meaningful technical advancement through an architectural shift from multi-point manual pinning to a centralized ratchet-based control assembly. By integrating a biased toothed bar mechanism with a single repositionable actuator, the system enables a continuous upward adjustment capability where the platform automatically locks at incremental vertical locations without requiring active user engagement of the locking components. This integration allows for one-handed operation and 'on the fly' height increases, while a secondary lock assembly provides a structural safeguard against accidental release. The technical effect is a support structure that overcomes the constraints of limited maneuverability and visibility by consolidating the release and adjustment functions into a single, accessible interface.

Claims

This patent contains 27 claims, with claims 1 and 22 serving as the independent claims. The independent claims focus on a variable height support comprising a platform, a reconfigurable base, and a control assembly featuring a pivoting toothed ratchet bar and a pin-based lock assembly that selectively allows or blocks vertical movement of the support surface. The dependent claims provide additional details regarding the scissor-link base geometry, the specific mechanical biasing and storage configurations of the locking pin, the integration of dual toothed bars, and the structural design of the platform and actuator components.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Actuator
(Claim 1, Claim 22)
The control assembly 20 additionally includes an actuator 24 that is repositionable between a normal position and an actuated position to thereby change the control assembly from the first state into a second state wherein the platform can be lowered over the full range. The actuator pivots about an axis as the actuator changes between the normal and actuated positions. In one form, the actuator has a graspable handle.A user-operated component that, when moved from a normal to an actuated position, transitions the control assembly to a second state to allow the platform to be lowered.
First toothed bar
(Claim 1, Claim 22)
The ratchet assembly has a first toothed bar that is mounted for pivoting movement relative to the platform about an axis. The first toothed bar is biasably urged towards an engaged position and is movable from the engaged position into a disengaged position as an incident of the actuator being changed from the normal position into the actuated position. The actuator may be fixed to the toothed bar so that the bar follows the movement of the actuator.A pivotable component of the ratchet subassembly featuring teeth that engage with the base to secure the platform's vertical position.
Lock assembly
(Claim 1, Claim 22)
The variable height support further has a lock assembly that is changeable between a locked state and an unlocked state. The lock assembly in the locked state fixes the first toothed bar in the engaged position. The lock assembly in the unlocked state allows the first toothed bar to be moved from the engaged position to the disengaged position by the actuator.A secondary safety mechanism that must be transitioned to an unlocked state before the actuator can move the toothed bar to a disengaged position.
Pin
(Claim 1, Claim 22)
The lock assembly has a pin that is directed into the first toothed bar and platform with the lock assembly in the locked state. The pin is translatable relative to the platform between an extended position and a retracted position. The pin is biased towards the extended position in which the pin resides with the lock assembly in the locked state.A structural locking component that physically interfaces with both the toothed bar and the platform to prevent movement when the lock assembly is in the locked state.
Ratchet subassembly
(Claim 1, Claim 22)
The ratchet subassembly 22, with the control assembly 20 in a first state, interacts between the platform 12 and base 16 to allow the base 16 to be reconfigured by exerting a continuous upward force upon the platform 12. This causes the platform to elevate relative to the subjacent surface 18 over a range and be blocked within that range at a plurality of different vertical locations against downward movement. The ratchet assembly may include a first toothed bar 60 mounted for pivoting movement relative to the platform 12 about an axis 62.A mechanism within the control assembly that allows the platform to be incrementally raised and automatically locked at various heights against downward movement while in a first state.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-07157Jun 26, 2025Bestergo Inc. v. CKnapp Sales, Inc.

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US8544391

Application Number
US13316743A
Filing Date
Dec 12, 2011
Publication Date
Oct 1, 2013
External Links
Slate, USPTO , Google Patents