Patent No. US8544391 (titled "Variable height support") on Dec 12, 2011. The application was issued on Oct 1, 2013.
’391 is related to the field of adjustable support structures, specifically height-adjustable platforms designed for use in demanding environments like military vehicles. These platforms must provide a stable standing surface for operators while allowing for rapid, reliable vertical repositioning. The background context highlights the need for a mechanism that can be operated easily—often with a single hand—in confined spaces where traditional two-handed locking pins are impractical or difficult to align.
The underlying idea behind ’391 is a one-way ratcheting lift mechanism that allows a user to raise the platform simply by pulling it upward without needing to engage any manual releases. The core inventive insight is the integration of a spring-biased toothed bar that automatically yields to upward movement but immediately locks against downward force. This creates a “step-and-lock” functionality where the platform can be incrementally elevated and securely held at various heights through a continuous lifting motion, while requiring a deliberate actuator movement only for descent.
The claims of ’391 focus on a control assembly featuring a pivoting toothed bar and a secondary safety lock. The independent claims specify a ratchet subassembly where the toothed bar is biased toward an engaged position to block downward movement across a range of vertical locations. A critical limitation in the claims is the inclusion of a locking pin that physically passes through both the platform and the toothed bar. This pin must be moved to an unlocked state before the main actuator can shift the toothed bar into a disengaged position to allow the platform to be lowered.
In practice, the platform is supported by a scissors-link base where the ends of the links translate horizontally along tracks as the height changes. One of these translating ends includes a post that interacts directly with the teeth of the pivoting bar. When the platform is lifted, the post pushes past the ramped edges of the teeth; however, when the lifting force is removed, the flat blocking surface of the tooth catches the post to prevent collapse. To lower the unit, the user must first disengage the safety pin and then move the handle-style actuator to pivot the entire toothed bar away from the path of the post.
This design differs from prior approaches by eliminating the need for simultaneous two-handed manipulation of spring-loaded pins on opposite sides of a frame. By using a centralized ratchet and a single actuator, the system allows for “on the fly” adjustments even when the operator has limited visibility or dexterity. Unlike traditional ball-lock pins that require precise hole alignment, the ratcheting teeth provide automatic, discrete locking points, while the secondary locking pin ensures that the platform remains at the chosen height even under the heavy vibration and shifting loads typical of off-road vehicle use.
In the early 2010s when ’391 was filed, adjustable standing platforms for specialized vehicle environments were typically implemented using manual locking systems that required multi-point physical engagement. At a time when height adjustment commonly relied on the simultaneous manipulation of independent spring-loaded pins or ball-lock fasteners on opposite sides of a structure, hardware constraints made rapid, single-handed reconfiguration non-trivial. These systems often necessitated precise alignment of discrete apertures while supporting the weight of the platform, a task that was particularly difficult when operating within confined spatial envelopes or when the operator's dexterity was limited by protective equipment.
The disclosed invention achieves a meaningful technical advancement through an architectural shift from multi-point manual pinning to a centralized ratchet-based control assembly. By integrating a biased toothed bar mechanism with a single repositionable actuator, the system enables a continuous upward adjustment capability where the platform automatically locks at incremental vertical locations without requiring active user engagement of the locking components. This integration allows for one-handed operation and 'on the fly' height increases, while a secondary lock assembly provides a structural safeguard against accidental release. The technical effect is a support structure that overcomes the constraints of limited maneuverability and visibility by consolidating the release and adjustment functions into a single, accessible interface.
This patent contains 27 claims, with claims 1 and 22 serving as the independent claims. The independent claims focus on a variable height support comprising a platform, a reconfigurable base, and a control assembly featuring a pivoting toothed ratchet bar and a pin-based lock assembly that selectively allows or blocks vertical movement of the support surface. The dependent claims provide additional details regarding the scissor-link base geometry, the specific mechanical biasing and storage configurations of the locking pin, the integration of dual toothed bars, and the structural design of the platform and actuator components.
Definitions of key terms used in the patent claims.
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