Change of spring force by means of levers

Patent No. US8931750 (titled "Change of spring force by means of levers") on Jun 29, 2010. The application was issued on Jan 13, 2015.

What is this patent about?

’750 is related to the field of vehicle suspension systems, specifically those employed in vehicle seats or cabs to isolate occupants from chassis vibrations. Traditional systems often rely on complex pneumatic springs and dampers that require intensive maintenance and sophisticated control logic to adapt to different occupant weights. The background context suggests a need for a more robust, mechanically simple solution that can provide consistent vibration decoupling without the high costs associated with active air-spring management.

The underlying idea behind ’750 is to modulate suspension characteristics by using a deflection lever to translate the movement of a scissors-type frame into a specific spring response. Rather than mounting a spring directly between the seat base and the frame, the invention introduces a mechanical intermediary that alters the effective lever arm and force direction. This allows the system to maintain an optimal vibration frequency for different loads by simply adjusting the geometry of the connection between the spring and the scissor arms.

The claims of ’750 focus on a spring system comprising a scissors-type frame where a spring element is coupled to a deflection means that is directly attached to one of the scissor arm segments. A critical feature of the independent claim is that the angle between this deflection lever and the scissor arm remains fixed during normal operation, while the spring itself spans between this lever and a second, separate scissor arm. This specific geometry ensures that the force exerted by the spring is influenced by the momentary height and orientation of the frame segments.

In practice, the invention works by utilizing the rotating motion of the scissor arms to compress or extend a spring—such as a gas, coil, or rubber spring—via the deflection lever. Because the lever is fixed at a specific angle to the arm, the effective torque generated by the spring changes dynamically as the seat moves through its vertical travel. This mechanical arrangement allows for a compact, horizontal spring placement that can still provide the necessary vertical resistance to support a driver, effectively decoupling the seat from high-frequency chassis oscillations.

This approach differs from prior solutions by eliminating the need for complex external dampers and active air controls to handle weight variations. By adjusting the locked position of the deflection means relative to the scissor arm, the system can be tuned for different driver weights, shifting the force-travel curve to ensure a consistent ride quality. The integration of the spring directly into the frame geometry via a lever provides a more durable and cost-effective mechanism that achieves variable suspension rates through pure mechanical kinematics.

How does this patent fit in bigger picture?

Technical Landscape

In the late 2000s when ’750 was filed, vehicle suspension systems for seats and cabs were typically implemented using discrete pneumatic springs and gas damper elements arranged between upper and lower mounting frames. At a time when these systems commonly relied on complex, multi-component air-control circuits and hydraulic damping units to manage vibration, the mechanical integration of spring forces into the seat structure was often rigid or difficult to adjust. Hardware constraints in seat design made the creation of a compact, easily maintainable suspension system non-trivial, as the reliance on separate damping and leveling components increased both the spatial footprint and the maintenance requirements of the assembly.

Prosecution Position

The disclosed invention represents a technical advancement through an architectural shift in how spring forces are modulated within a scissors-type suspension frame. By integrating a deflection means—such as a lever arm—directly between a spring element and a segment of the scissors frame, the system enables the dynamic adjustment of suspension characteristics through variable lever ratios. This structural solution allows the alignment and direction of the spring force to change based on the momentary height or position of the scissors frame, achieving an optimized vibration response regardless of the load. This integration overcomes the technical constraint of requiring complex external dampers and pneumatic controllers, enabling a simplified, low-maintenance construction where a relatively small spring element can manage large vertical deflections through precise mechanical torque transmission.

Claims

The patent contains a total of 18 claims, with claim 1 serving as the sole independent claim. This independent claim focuses on a vehicle spring system featuring a scissors-type frame with two rotatable arm segments and a deflection means that maintains a fixed angle relative to one arm segment to transmit forces to a spring element. The dependent claims serve to further define the mechanical geometry, specifying lever lengths, connection point distances, various operating states for locking the deflection means, and the specific physical orientation or activation methods of the spring components.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Active connection
(Claim 1)
Between the deflection means and a segment of the scissors-type frame an active connection can be created to transmit forces. As an active connection can be created to transmit forces, different directions for the spring force emitted by the spring element can be set depending on the momentary position of the segment. This connection allows for an optimum vibration change irrespective of the weight of the driver.A force-transmitting interface established between the deflection means and a segment of the scissors-type frame to allow the spring force to be applied to the frame.
Arrangement area
(Claim 1)
The upper arrangement area corresponds to an upper seat area and the lower arrangement area corresponds to a lower seat area. The lower arrangement area or lower seat area is attached to the vehicle and the upper arrangement area or upper seat area is movable in relation to the vehicle at least in the vehicle height direction. These areas serve to absorb forces initiated from above by the driver or from below by the chassis.The structural surfaces or mounting zones (upper and lower) of the spring system designed to absorb forces and interface with the vehicle or seat components.
Deflection means
(Claim 1)
The deflection means is a lever arm which at its other end is attached to an axis on the segment. Different deflection positions of the deflection means depending on the momentary height setting of the segment of the scissors-type frame can generate different alignments of the spring force direction. The deflection means is formed plate-like at least in sections and/or preferably in sections rod-like and particularly preferably lever-like.A mechanical component, such as a lever arm or plate, that is coupled between a spring element and a scissor arm segment to translate movement and influence the direction or magnitude of the spring force.
Scissors-type frame
(Claim 1)
Between an upper and a lower arrangement area, both of which serve to absorb forces, a scissors-type frame is provided to couple the spring element with at least one force acting on one of the application areas. The scissors-type frame includes first and second separate scissor arm segments rotatably connected to each other by a central axis. The frame allows for vibration decoupling and different lever ratios depending on the alignment of the segments.A linkage assembly comprising at least two intersecting arm segments connected by a central axis, configured to couple the spring element to the arrangement areas and facilitate height adjustment.
Spring element
(Claim 1)
At least one spring element is provided which supplies a spring force. The spring element can be designed as a gas spring, a plastic spring, a rubber spring, a metal spring such as e.g. a coil spring, a torsion spring, a leg spring or a combination of these. It is preferably arranged horizontally between the segments of the scissors-type frame.A component that generates a resistive force, such as a gas spring, coil spring, or rubber spring, arranged to provide suspension characteristics to the frame.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
1:25-cv-07157Jun 26, 2025Bestergo Inc. v. CKnapp Sales, Inc.

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US8931750

Application Number
US12826232A
Filing Date
Jun 29, 2010
Publication Date
Jan 13, 2015
External Links
Slate, USPTO , Google Patents