Patent No. US8970793 (titled "Display device, and television device") on Aug 28, 2012. The application was issued on Mar 3, 2015.
’793 is related to the field of display and television devices, specifically the structural design of the rear housing and internal chassis. In modern flat-panel displays, managing heat dissipation from internal electronics while preventing light leakage from the backlight unit is a persistent challenge, especially as devices become thinner and utilize fewer discrete housing components.
The underlying idea behind ’793 is to utilize the internal metal chassis—which typically only serves to hold the backlight and display components—as a primary external heat sink and structural rear housing. By designing the chassis with seamless, bonded corners and a specific geometry that leaves the outer perimeter exposed, the invention eliminates the need for a full-sized rear plastic cabinet while simultaneously solving the problem of light escaping through gaps in the chassis corners.
The claims of ’793 focus on a display assembly where a substrate mounting member (the chassis) covers the backlight and features side walls that are bonded to one another at the corners without any clearance. A smaller cover member is attached to the center of this chassis to protect the circuit boards, leaving the outer peripheral region of the metal chassis exposed to the ambient air to function as a heat radiation portion.
In practice, the metal chassis is manufactured using drawing press working to create a continuous, rounded corner profile that acts as a light-tight seal. The central portion of this chassis is recessed to house the electronics, allowing the protective resin cover to sit flush or nearly flush with the rest of the assembly. This configuration creates a dual-purpose rear surface where the central resin cover protects sensitive components while the exposed metal perimeter provides a direct thermal path to the outside environment.
This approach differentiates itself from prior designs that relied on a full rear cabinet to hide the internal chassis. By ensuring the chassis corners are bonded without a clearance, the invention allows the chassis to be visible and functional as an exterior part without the aesthetic or functional failure of light leakage. Furthermore, the use of a convex swelling in the exposed metal region provides the necessary mechanical rigidity to allow the chassis to serve as a structural outer shell.
In the early 2010s when ’793 was filed, flat-panel display construction was typically implemented using a multi-layered assembly where a front bezel and a rear chassis were mechanically fastened to enclose a backlight unit and liquid crystal layers. At a time when systems commonly relied on stamped metal frames or molded plastic housings to provide structural rigidity, these components were often manufactured as discrete panels or folded structures that met at the corners. In these conventional architectures, hardware constraints related to manufacturing tolerances and assembly methods made it non-trivial to achieve a light-tight seal at the junction points of the housing, often resulting in visible light leakage at the peripheral corner gaps where the side walls of the chassis met.
The disclosed invention represents a technical advancement in display housing architecture by integrating the structural substrate mounting member directly into the external rear housing while eliminating optical leakage paths. The architectural shift involves a substrate mounting member featuring side surface portions that are bonded at the corners without clearances, specifically designed to be partially exposed by a smaller rear cover member. This configuration achieves the technical effect of preventing backlight leakage through the corners of the device even when the peripheral edges of the internal chassis are utilized as the external aesthetic surface. Furthermore, the integration of a seamless, rounded corner geometry overcomes the constraint of mechanical damage to adjacent housing components while enabling the exposed metal substrate to function simultaneously as a structural support, a light shield, and a heat radiation surface for internally mounted circuit boards.
This patent contains 19 claims, with claims 1 and 18 serving as the independent claims. The independent claims focus on the structural configuration of a display or television device featuring a substrate mounting member with seamless corner portions and a cover member that leaves specific peripheral regions exposed to function as heat radiation portions for internal circuit boards. The dependent claims further specify the physical characteristics of the housing, such as rounded corner shapes, concave or convex surface geometries, the integration of speakers and external terminals, and the use of metallic materials to enhance thermal management and structural assembly.
Definitions of key terms used in the patent claims.
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