Patent No. US9146067 (titled "Trigger mechanism") on Jun 17, 2013. The application was issued on Sep 29, 2015.
’067 is related to the field of firearm trigger mechanisms, specifically those designed for semi-automatic operation. In standard semi-automatic systems, the rearward travel of the bolt carrier forces the hammer back into a cocked position, often causing the hammer to strike the disconnector with significant force. This impact creates a sharp mechanical feedback known as trigger snap, which can cause discomfort or injury to the shooter over time, while the inherent delay in the hammer-to-trigger reset cycle limits the achievable rate of fire.
The underlying idea behind ’067 is to utilize the kinetic energy of the hammer’s over-travel to actively drive the trigger and disconnector back into their ready-to-fire positions. By inserting a secondary linkage between the hammer and the trigger assembly, the invention transforms the hammer's rearward momentum into a mechanical assist. This setup effectively bypasses the traditional reliance on manual trigger release and spring tension alone, creating a faster, forced reset that simultaneously shields the shooter's finger from the harsh impact of the hammer striking the disconnector directly.
The claims of ’067 focus on a trigger mechanism featuring a reset lever that serves as a mechanical bridge between the hammer and the trigger-disconnector assembly. The independent claims describe a hammer that, upon moving into a past-cocked position, strikes this reset lever to pivot it from an open to a closed position. This motion is specifically claimed to act upon the trigger body or a cam surface on the disconnector, forcibly shifting the assembly from a discharged orientation back to a charged orientation where the trigger nose is pre-positioned to catch the hammer notch.
In practice, the system employs a boomerang-shaped lever biased by a spring and controlled by a multi-position selector. When the user selects the assisted-reset mode, the lever moves into the path of the hammer's tail. As the bolt carrier cycles and pushes the hammer back, the hammer hits the lever instead of the disconnector. This impact drives the lever against a cam surface on the disconnector, which mechanically pops the trigger forward and resets the sear engagement almost instantaneously, significantly reducing the time required between successive shots.
This approach differs from prior solutions by providing a forced mechanical reset that is physically isolated from the primary sear surfaces until the moment of impact. While standard triggers wait for the user to let go of the trigger to reset the sear, this mechanism uses the firearm's own cycling energy to do the work. Furthermore, the inclusion of a selector with varying stop distances allows the shooter to physically shorten the trigger travel, combining a reduced pull length with an accelerated reset to maximize semi-automatic firing speed while eliminating painful trigger snap.
In the early 2010s when ’067 was filed, firearm trigger mechanisms were typically implemented using a direct interaction between the hammer, disconnector, and trigger body to manage the cycling of the action. At a time when systems commonly relied on the bolt carrier to drive the hammer into a past-cocked position where it would directly strike the disconnector to facilitate reset, hardware constraints made the mitigation of mechanical feedback non-trivial. In these standard architectures, the energy from the hammer's over-travel was transferred through the disconnector directly into the trigger, resulting in a physical 'snap' felt by the operator and a temporal delay in the reset cycle as the hammer transitioned between the past-cocked and cocked positions.
The disclosed invention represents a meaningful technical advancement through the introduction of a reset lever that creates an architectural shift in how the hammer interacts with the trigger-disconnector assembly. By mounting a pivotal reset lever between the hammer and the disconnector, the system achieves a mechanical isolation that prevents the hammer from directly striking the trigger components during the past-cocked phase of the firing cycle. This integration enables a forced, assisted reset where the striking end of the hammer acts upon the reset lever, which in turn acts on a cam surface of the disconnector to concurrently move the trigger nose into a set position and the disconnector hook into a disengaged position. The technical effect is twofold: it eliminates the transfer of impact energy to the operator's finger (trigger snap) and significantly reduces the pause between trigger pulls by accelerating the trigger-to-hammer reset, thereby overcoming the inherent speed limitations of conventional semi-automatic trigger geometries.
The patent includes a total of 19 claims, with claims 1, 4, 8, 11, 15, and 19 serving as the independent claims. These independent claims focus on a firearm trigger mechanism featuring a reset lever and a trigger disconnector assembly designed to transition the system from a discharged to a charged orientation when the hammer reaches a past-cocked position, as well as a selector for adjusting trigger travel distance. The dependent claims serve to further define the mechanical interactions of the reset lever, including the use of tension springs, the isolation of the hammer from other components to prevent direct impact, and the specific physical positioning of contact points between the hammer and the reset lever.
Definitions of key terms used in the patent claims.
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