Patent No. US9168074 (titled "Resorptive intramedullary implant between two bones or two bone fragments") on Mar 12, 2013. The application was issued on Oct 27, 2015.
’074 is related to the field of orthopedic implants, specifically intramedullary devices used for arthrodesis or osteosynthesis in the small bones of the hand or foot. Traditional metal implants often require secondary surgeries for removal or can cause long-term irritation, leading to the development of bioresorbable alternatives. However, creating a stable, load-bearing connection using resorbable polymers like PLA or PGA is challenging because these materials lack the inherent stiffness of metal, necessitating a specialized geometry to ensure primary stability and compression during the bone healing process.
The underlying idea behind ’074 is the use of a hybrid anchoring geometry that combines a rigid mechanical screw interface with an elastic, multi-directional friction fit. By utilizing a bioresorbable polymer body, the inventor recognized that a single anchoring method might not provide sufficient rotational and axial stability. The solution employs a threaded cylindrical post on one end to provide high-torque fixation in the first bone fragment, paired with a deformable flat section on the other end that acts as an internal spring-loaded barb to grip the second bone fragment.
The claims of ’074 focus on an intramedullary implant featuring a first threaded end and a second end characterized by a specific arrangement of outwardly projecting teeth. These teeth are strategically distributed along the longitudinal axis, with at least two teeth spaced apart axially while pointing in the same direction, and a third tooth oriented in a different direction to provide multi-axis resistance. Furthermore, the second end includes a central opening that allows the body to compress and expand elastically, ensuring the teeth maintain constant pressure against the internal bone walls.
In practice, the implant is installed by first screwing the cylindrical threaded end into a pre-tapped hole in the proximal bone until a central transition zone acts as a physical stop. The distal bone fragment is then pressed onto the flat end, where the elastic deformation of the bifurcated arms allows the teeth to bypass the bone's internal cortical surface before springing outward to lock the assembly in place. This transition zone is specifically thickened to withstand the shear and flexion forces that occur at the joint line during the six-month resorption window.
This design differentiates itself from prior art by optimizing the geometry for the mechanical limitations of resorbable plastics. Unlike traditional X-shaped elastic implants or simple threaded pins, this hybrid approach uses a bifurcated flat section to provide lateral stability and anti-rotation that a standard screw cannot achieve in soft cancellous bone. By combining a high-strength threaded anchor with a flexible, barbed distal end, the implant ensures the two bone fragments remain compressed and aligned without the need for permanent metallic hardware.
In the late 2000s when ’074 was filed, intramedullary fixation for small bone arthrodesis was typically implemented using metallic staples, wires, or rigid screws that required permanent residence or secondary removal procedures. At a time when systems commonly relied on the inherent rigidity of non-resorbable alloys to maintain compression, the use of bioresorbable polymers was constrained by the material's lower mechanical strength and different degradation profiles. Engineering constraints made achieving simultaneous rotational stability and axial compression non-trivial when using these materials, as standard thread geometries or interference fits often failed to provide sufficient primary stability during the critical bone consolidation phase.
The disclosed invention achieves a technical advancement in orthopedic fixation through an asymmetrical architectural shift that optimizes the mechanical properties of resorbable polymers. By integrating a tapered, threaded cylindrical anchor at one distal end with a bifurcated flat anchor at the opposing end, the implant enables a dual-mode fixation strategy: the threaded zone provides immediate axial compression and pull-out resistance, while the flat zone utilizes an internal opening to facilitate elastic expansion against the cortical walls. This hybrid geometry overcomes the structural limitations of resorbable materials by distributing shear and flexion forces across a central transition zone, ensuring primary stability and anatomical alignment—including specific angular offsets—without the long-term complications associated with permanent metallic hardware.
The patent contains a total of 18 claims, with claims 1 and 15 serving as the independent claims. These independent claims focus on an intramedullary implant designed for bone fixation, featuring a first threaded end for anchoring and a second end characterized by a specific arrangement of projecting teeth oriented in different directions to secure a second bone part. The dependent claims serve to provide additional technical details regarding the implant's geometry, such as the inclusion of a median opening for elastic deformation, the presence of a transition zone with an abutment to prevent overinsertion, specific angular offsets between the ends, and various configurations of the tooth surfaces and body cross-sections.
Definitions of key terms used in the patent claims.
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