Dual fuel selector switch

Patent No. US9435273 (titled "Dual fuel selector switch") on Nov 1, 2013. The application was issued on Sep 6, 2016.

What is this patent about?

’273 is related to the field of dual fuel internal combustion engines, specifically those used in portable electrical generators. These systems typically require a safe and reliable way to switch between two distinct fuel sources, such as gasoline and liquefied petroleum gas (LPG), without the risk of mixing the two fuels within the engine’s intake system.

The underlying idea behind ’273 is a mechanical interlock system that uses a sliding physical barrier to prevent the simultaneous opening of two separate fuel valves. By utilizing a linearly translatable selector switch that physically obstructs one valve handle while exposing the other, the invention creates a foolproof hardware constraint that ensures only one fuel source can be active at any given time.

The claims of ’273 focus on a fuel selector assembly comprising two fuel valves with corresponding handles and a selector plate that supports a sliding switch. The independent claims specifically protect the configuration where the selector switch moves between two positions to selectively inhibit the actuation of one handle while allowing the other to move, thereby preventing concurrent fuel flow.

In practice, the selector switch features a rear-facing channel that captures the valve handles when they are in the closed or horizontal orientation. Because the handles cannot fit into this channel when turned to the vertical ON position, the switch acts as a mechanical lockout; a user cannot slide the switch to change fuel sources unless the currently active valve is first turned off, and once moved, the switch physically blocks the inactive handle from being turned on.

This approach differs from prior solutions that relied on separate, independent valves which could be accidentally opened at the same time. By integrating a carburetor shutoff solenoid that is triggered by the physical position of the sliding switch, the system adds an electronic layer of safety that automatically manages the carburetor's state based on the mechanical fuel selection, eliminating the possibility of operator error during fuel transitions.

How does this patent fit in bigger picture?

Technical Landscape

In the early 2010s when ’273 was filed, engine-driven electrical generators capable of dual-fuel operation were typically implemented using independent fuel delivery lines for gasoline and liquefied petroleum gas. At a time when these systems commonly relied on separate, manually operated valves to control the flow of each fuel type, the prevention of concurrent fuel delivery was often dependent on operator diligence rather than integrated mechanical safeguards. Hardware constraints in portable or small-scale power generation units made the implementation of complex electronic interlocks non-trivial, leading to architectures where two distinct fuel valves could be inadvertently placed in an open position simultaneously, creating a risk of fuel mixing within the combustion system.

Prosecution Position

The disclosed invention represents a technical advancement through a mechanical architectural shift that physically integrates the control of disparate fuel sources. By utilizing a linearly translatable selector switch coupled to a selector plate, the system creates a physical interference mechanism that prevents the concurrent actuation of two separate fuel valve assemblies. This structural solution ensures that the movement of the selector switch to a first position mechanically obstructs the second valve handle, while movement to a second position obstructs the first valve handle. The resulting technical effect is a fail-safe interlocking capability that eliminates the possibility of simultaneous fuel flow to the engine, overcoming the safety constraints inherent in systems with independent, non-communicating fuel controls.

Claims

The patent contains 19 claims, with claims 1, 9, 14, and 19 serving as the independent claims. These independent claims focus on a fuel selector mechanism and related methods for a dual fuel generator, specifically utilizing a sliding selector switch and plate assembly that physically interacts with two valve handles to ensure only one fuel source can be active at a time. The dependent claims further define the mechanical interface between the switch and handles, such as specific groove geometries and handle orientations, while also specifying fuel types like gasoline and liquid propane and incorporating electrical components like carburetor shutoff solenoids.

Key Claim Terms New

Definitions of key terms used in the patent claims.

Term (Source)Support for SpecificationInterpretation
Carburetor fuel shutoff solenoid
(Claim 14)
The dual fuel generator includes a carburetor fuel shutoff solenoid that is activated when the selector switch is moved to the second position, when the second fuel source is being provided to the internal combustion engine.An electromechanical component that is triggered by the movement of the selector switch to a specific position to stop fuel flow, specifically when a second fuel source is selected.
Cover the second fuel valve handle
(Claim 14)
Positioning of the selector switch in the first position causes the selector switch to cover the second fuel valve handle so as to prevent the second fuel valve handle from moving to the open position. Positioning of the selector switch in the second position causes the selector switch to cover the first fuel valve handle so as to prevent the first fuel valve handle from moving to the open position. This ensures that only one type of fuel may be in use at a given time in the generator.A physical obstruction created by the position of the selector switch that blocks the movement of a specific valve handle into an open or ON position.
Selector plate
(Claim 1, Claim 14, Claim 19)
A fuel selector for use with a dual fuel generator includes a selector plate, a first fuel valve assembly positioned adjacent the selector plate, and a second fuel valve assembly positioned adjacent the selector plate. The selector plate has the first fuel valve assembly and the second fuel valve assembly coupled to a front side thereof. The selector switch is slideably coupled to the selector plate so as to be movable from a first position to a second position.A structural mounting surface positioned adjacent to the fuel valve handles that serves as the guide or support for the movement of the selector switch.
Selector switch
(Claim 1, Claim 9, Claim 14, Claim 19)
The fuel selector also includes a selector switch coupled to the selector plate so as to be linearly translatable from a first position to a second position. Translation of the selector switch between the first and second positions enables positioning of only one of the first fuel valve assembly and the second fuel valve assembly in the ON position at a given time. The selector switch is configured to inhibit positioning/actuation of the valves in such a manner that the valve for a first fuel source is prevented from being “on” when the valve for a second fuel source is “on”.A manually operated component that is movably or slideably coupled to a selector plate to physically control or inhibit the actuation of fuel valve handles.
Translatable
(Claim 9)
The fuel selector switch is translatable to a first position and a second position. The fuel selector switch is translatable between the first position and the second position to selectively inhibit actuation of the first fuel valve handle and the second fuel valve handle. This prevents a simultaneous flow of fuels from the first and second fuel sources to the internal combustion engine.The ability of the selector switch to move linearly or slide between distinct positions to selectively block or allow access to valve handles.

Litigation Cases New

US Latest litigation cases involving this patent.

Case NumberFiling DateTitle
3:25-cv-00239May 14, 2025Champion Power Equipment, Inc. V. Westinghouse Electric Corporation

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US9435273

Application Number
US14069747A
Filing Date
Nov 1, 2013
Publication Date
Sep 6, 2016
External Links
Slate, USPTO , Google Patents