Patent No. US9476660 (titled "Firearm safety mechanism") on Jun 25, 2015. The application was issued on Oct 25, 2016.
’660 is related to the field of firearm safety mechanisms, specifically those integrated into long guns like rifles and shotguns. In traditional designs, the presence of a large stock bolt used to secure the buttstock to the receiver often forces the safety switch to be placed in less ergonomic forward positions to avoid mechanical interference. Furthermore, conventional manufacturing often separates the safety components from the fire control group, leading to a significant tolerance stack that can cause binding, inconsistent trigger pulls, or assembly failures.
The underlying idea behind ’660 is to nest the safety mechanism and the firing mechanism within a single, removable fire control module while routing the stock bolt directly through the safety’s internal linkage. By creating a mechanical bypass—specifically a lever arm with a dedicated longitudinal passageway—the inventor allows the stock bolt to occupy the same vertical plane as the safety hardware. This spatial efficiency enables the safety operating button to be moved rearward to a more ergonomic position on the top of the firearm without sacrificing the structural integrity of the buttstock attachment.
The claims of ’660 focus on a firearm assembly where an elongated stock bolt passes through a portion of the safety mechanism, specifically through a longitudinal passageway formed in a lever arm. This lever arm serves as the mechanical bridge between a user-accessible operating button and a linearly movable blocking member. The independent claims further specify that this blocking member, often an elongated cylindrical pin, is designed to slide directly into a rearwardly open socket in the trigger to physically arrest its movement when the safety is engaged.
In practice, the invention utilizes a toggle-like lever arm that pivots around a pin-less fulcrum defined by the internal geometry of the housing. When a user slides the top-mounted button, the lever arm translates this motion into the linear travel of a blocking pin. Because the lever arm is C-shaped or features an offset midsection, it creates a clear corridor for the stock bolt to reach the receiver. This configuration ensures that the primary structural fastener of the firearm does not impede the mechanical sweep of the safety linkage during operation.
This approach differentiates itself from prior art by consolidating the entire fire control and safety apparatus into a self-supported unit that can be bench-tested for reliability before it is ever installed in a receiver. By housing these interacting parts in one module, the design minimizes cumulative manufacturing variances and ensures a crisp, reliable safety engagement. The result is a firearm that maintains a robust, bolt-on stock while providing the shooter with a high-tang safety switch that is naturally accessible to the thumb during a standard grip.
In the mid-2010s when ’660 was filed, long gun architectures typically implemented safety mechanisms as discrete assemblies mounted forward of the stock bolt to avoid mechanical interference with the buttstock attachment hardware. At a time when fire control groups and safety components were commonly installed as separate parts within the receiver, engineering constraints related to component alignment often resulted in significant cumulative tolerance stack-up. When systems relied on these distributed mechanical interfaces, the spatial requirements for the stock bolt frequently dictated the placement of the safety switch, often necessitating a forward position that was less than optimal for ergonomic access during operation.
The disclosed invention achieves a technical advancement through the architectural integration of the safety and firing mechanisms into a single, self-supported fire control module that is removable as a unit. This structural shift addresses the problem of tolerance stack-up by consolidating interacting components into a common housing, which enables pre-installation testing and eliminates the need for custom fitting within the receiver. Furthermore, the invention overcomes spatial constraints by utilizing a safety lever arm with a longitudinal passageway that allows the stock bolt to pass directly through the safety mechanism. This integration enables a rearward, ergonomic placement of the safety operating button while maintaining a robust axial attachment of the buttstock to the receiver.
The patent contains a total of 21 claims, with claims 1, 7, 8, 11, and 20 serving as the independent claims. These independent claims focus on the structural integration of a firearm safety mechanism and a buttstock attachment system, specifically describing a configuration where an elongated stock bolt passes through a portion of the safety mechanism, such as a lever arm or passageway, to secure the buttstock to the receiver while allowing for a linearly movable blocking member to engage the trigger. The dependent claims serve to further define the mechanical components and spatial relationships of the assembly, including specific shapes for the lever arm and springs, the use of a removable fire control module, threadable engagement details for the stock bolt, and the directional movement of the operating button and blocking member.
Definitions of key terms used in the patent claims.
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