Patent No. US9841127 (titled "Garden hose device and method") on Feb 23, 2017. The application was issued on Dec 12, 2017.
’127 is related to the field of expandable water hoses, specifically those designed to transition between a compact storage state and an elongated operational state. Traditional garden hoses are often bulky, heavy, and prone to kinking, making them difficult to store in confined spaces like apartments, boats, or RVs. While some retractable hoses use internal wire coils to achieve a spring-like effect, these designs remain cumbersome and do not significantly reduce the hose's footprint when empty.
The underlying idea behind ’127 is the use of a dual-layered architecture where an elastic inner liner is housed within a non-elastic outer jacket, coupled with a mechanism to maintain internal pressure. By utilizing a thermoplastic elastomeric (TPE) inner tube that is only attached to the outer fabric at the terminal ends, the hose can stretch and grow freely. The key insight is that by restricting the flow at the exit point, the incoming water pressure forces the inner tube to expand both longitudinally and laterally until it is physically constrained by the dimensions of the outer fabric sleeve.
The claims of ’127 focus on a hose assembly comprising a hollow inner tube and a hollow outer tube that remain unattached and unbonded along their entire length between the couplers. The independent claims specifically require an inlet coupler for a water source and an outlet coupler equipped with a flow restrictor. This restrictor is essential to the claimed invention as it creates the necessary backpressure to drive the longitudinal and lateral expansion of the inner tube, effectively using the water pressure itself to deploy the hose to its full working length.
In practice, the invention works by equalizing the internal pressure of the hose with the pressure of the water supply. When the flow restrictor—which may be an integral ball valve or a spray nozzle—is closed or partially restricted, the TPE inner tube stretches, and the outer fabric jacket, which was previously gathered or wrinkled, becomes taut and smooth. Because the outer jacket is made of a strong, woven material like polyester, it acts as a pressure vessel that prevents the elastic inner liner from bursting while defining the maximum length and diameter of the hose.
This approach differs from prior art by eliminating the need for internal springs or heavy reinforced sidewalls. By ensuring the two layers move independently, the hose avoids the internal friction that typically leads to kinking. When the water pressure is removed, the elastic memory of the inner tube automatically pulls the assembly back into a contracted state, expelling excess water and allowing the hose to be stored in a fraction of the space required by a conventional rubber hose.
In the early 2010s when ’127 was filed, residential and commercial fluid delivery systems were typically implemented using fixed-length hoses constructed from heavy-gauge rubber or reinforced photochemical derivatives. At a time when kink resistance and durability commonly relied on increasing the wall thickness or adding rigid internal armatures, these systems remained inherently bulky and difficult to store in confined environments. When hardware constraints made the development of a lightweight, self-actuating hose non-trivial, existing solutions for hose retraction generally required mechanical aids such as steel wire coils or specialized storage reels to manage the physical footprint of the conduit when not in use.
The disclosed invention achieves a technical advancement in fluid conduit design through an architectural shift from static-length structures to a multi-layered, pressure-responsive assembly. By integrating an elastic, waterproof inner tube within a flexible fabric outer sleeve and pairing this structure with an integral flow restrictor at the outlet, the system enables controlled longitudinal and lateral expansion driven by internal fluid pressure. This configuration overcomes the technical constraints of traditional heavy-walled hoses by utilizing the fluid itself to actuate the hose into a functional state, while the interaction between the elastic inner member and the fabric outer sleeve provides a self-contracting capability that significantly reduces the storage volume and weight without sacrificing the structural integrity required for commercial applications.
The patent contains a total of 4 claims, with claims 1 and 2 serving as the independent claims. The independent claims focus on the structural assembly and the operational method of a self-expanding water hose that utilizes an inner elastic tube and an outer non-elastic tube, specifically highlighting the use of a flow restrictor to create the internal pressure necessary for longitudinal and lateral expansion. The dependent claims serve to further define the assembly by introducing expansion restrictor sleeves to prevent abrupt diameter changes and by specifying the outer tube's role in constraining the maximum expansion limits of the inner tube.
Definitions of key terms used in the patent claims.
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